AET-Capabilities-Prez-Nov-2012

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TRUSTED, CUSTOMIZED EXPERTISE THAT RESULTS IN
SMART INNOVATION AND SHARED GROWTH
Aerobraze Engineered Technologies is a division of Wall Colmonoy that manufactures
engineered components and provides technological solutions for aerospace, energy, defense
and transportation industries.
The division meets aerospace quality standards in applications using the process of brazing,
surfacing, welding, thermal processing, fabricating, machining and overhauling.
Quality standards include: ISO9100, AS9100 Revision C, EASA.145.6085, Nadcap
approvals in brazing, heat treat, welding, coating, NDT and chemical processing, along with
FAA-Repair License and a FAA-DER on staff allows the division to meet all our customer
high standards.
Known for our unique proven way of creating engine-ready components, we pride ourselves
on long-term strategic customer collaboration that produces value-added ideas and creative
solutions.
Combining 70 years of engineering technology with a progressive, visionary outlook,
Aerobraze Engineered Technologies offers customers the kind of trusted, customized
expertise that results in smart innovation and shared growth.
LOCATIONS
USA
CINCINNATI
OKLAHOMA CITY
EUROPE SWANSEA, WALES UK
PARIS, FRANCE
A COMPLETE SOLUTION
A COMPLETE SOLUTION
Machine Ready
Program-manage your complete machining
requirements from barstock/castings/forgings
to finished components for aerospace, power
generation, and others.
Internal capabilities include Machining, Brazing,
Heat Treating, Coating, Welding, and NDT as
well as program manage other key processes.
Engineered Components
Program manage shipping fully machined /
engine ready components for aerospace, energy
and defense industries
Brazing, Heat Treat and Coating
• Vacuum, Hydrogen, Argon and Torch Brazing
• Plating, Honeycomb
• Thermal Spray, CODEP, CODEL, Vapor Coatings
Prototype, Manufacturing & Repair
• Aerospace, Gas Turbine, Automotive,
Nuclear and Industrial Components
• Heat Exchangers
• Fuel Cells and EGRs
Aircraft Exhaust Systems,
Fabrications and Heat Exchangers
• US Air Force
• Continental Motors
• Robinson Helicopter
• Cessna
• Beechcraft
• Sargent
• Piper
• Sikorsky
QUALITY ASSURANCE
Wall Colmonoy’s AET Division works
under Quality Management Systems.
We are committed to working closely
with our customers to identify ways
we can improve our service and value.
CERTIFICATIONS & APPROVALS
• ISO9001:2008 with AS9100:2009 REV C
• FAA Repair License BG2R715K | GE5RM880M
• AWS D17.1:2001 (welding)
• FAA-DER - Exhaust Systems
• EASA (European Aviation Safety Agency)
• NADCAP Brazing, Coating, Heat Treating, Welding,
Chemical Processing, NDT
STEADY INVESTMENT TO HELP CUSTOMERS
MAINTAIN AN EDGE
As collaborative partners with our
customers, we know how important it is to
cost efficiently develop products that
last.
To help our customers stay ahead of the
game, we maintain a steady investment
in research and development continually
generating new products and technologies.
Taking a proactive stance, we join forces
with customers, major universities,
metallurgical labs and local governments
to conduct research.
The resulting breakthrough products
often set the stage for advancements in a
range of industries.
SINGLE SOURCE FOR BRAZING AND HEAT TREATING
Producing high quality brazed joints for aerospace, oil & gas,
transportation and energy industries.
The world’s largest top loading vacuum furnace (120” x 180”) down to
12” x 12” vacuum furnace.
Brazing alloys
Gold, Silver, Nickel and Copper
Approved for aerospace use
vacuum stress relieving, vacuum annealing, solution treatments, aging
processes and high-temperature vacuum brazing
• Design of new parts for brazing
• Development of brazing procedures & processes
• Redesign of parts for optimum braze efficiency
• Furnace brazing services
Support Services
Surface preparation
Assembly preparation
Application of alloy
Welding
Tig and Discharge welding
Design/construction
Process control
Full machining capabilities
HIGH-PERFORMANCE , HIGH-VALUE ,
HARDSURFACING , WEAR RESISTANT COATINGS
Extending component service life
and enhancing product performance.
Our coatings engineers work with you to recommend
optimal coatings for your application. Our thermal spray
coatings can subsequently be furnace fused.
We apply coatings using:
• Spraywelder™ [Flamespray]
• Plasma Transferred Arc [PTA]
• Rod Welding
• Cold Spray
• Fusewelder® Torch [Powder Welding]
• Air Plasma [non-transferred arc plasma]
• High Velocity Oxy Fuel (HVOF)
• Wire Spray
COMPLETE MACHINING REQUIREMENTS
CNC Machine Shop
Program-manage your complete machining requirements
with internal Machining, Brazing, Heat Treating,
Coating, Welding, and NDT and other key processes
Capable of direct installation
Customer complete or engine ready components upon receipt
• 4, 5 & 9-Axis CNC Machining Centers
• Milling: Horizontal and Vertical, CNC and Manual
• Turning: Horizontal and Vertical, CNC and Manual
• EDM-Wire & Multi Axis Plunge
• Grinding: Surface, Cylindrical and Centerless
• CNC Stud Welding
• CMM Inspection
• Water Jet Cutting
• Design & Programming
• Air Flow Measuring Equipment
ADDITIONAL CAPABILITIES
Metallurgical Laboratory Coating:
• HVOF
• PTA
• Spray N Fuse
• Plasma Spray
• CODEP & CODEL (GE Approved)
• Vapor Coating
FROM DESIGN TO PROTOTYPE TO PRODUCTION
• Specialty Alloy Steel Design, Fabrication and Repair:
Heat Exchangers
Power Industry Regenerators
Aircraft Exhaust Systems
• Precision machining, tubular & complex sheet metal
• Heat transfer assemblies for aerospace and energy
• Hydrogen and argon furnace brazing
• Oxide Conversion
• Wet & Dry Hydrogen Atmosphere (304L SS)
HEAT EXCHANGERS
Aerobraze Engineered Technologies specializes
in contract manufacturing fabrication of new design
and overhaul of fin and plate and tube and shell
type heat transfer equipment.
Applications include but not limited too:
• Military shelters
• Micro turbine power generators
• Aircraft cabin environmental
• Aircraft mufflers/cabin heaters
• Automotive Fuel Cells
• EGR coolers
Meet stringent U.S. military requirements
Assemblies manufactured and overhauled to
meet stringent U.S. military requirements
including operation under environmentally
extreme conditions from -65 to 1650°F (-54 to
900°C) and complex non-military applications.
Corrosion durable assemblies resist cracking
and failure over long-term use.
AIRCRAFT EXHAUST SYSTEMS
Nicrocraft® Exhaust Systems
OEM and overhaul Aircraft Exhaust Systems
Both newly manufactured and overhauled with
FAA - PMA / STC approved parts
Used within
Cessna, Beechcraft, Mooney and Piper
and other aircrafts.
Carefully designed
• To allow for longer service life
• To rigorously test for leaks since exhaust
system failures can cause carbon monoxide
poisoning, loss of engine power and even fire.
• To ensure proper alignment
• To reduce the risk of stress cracking and
increase the overall corrosion resistance
of the material

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