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Process Instrumentation and Analytics
SITRANS FC MASS 2100 - Safety, reliability and
quality
Flow Instruments
 Safe; reliable, low pressure drop
 No routine maintenance, user friendly
 High performance, 0.10 % accuracy
 Single tube design; two welding
points only
 CIP compatible, self-draining
 Corrosion resistant material
SFI chemical presentation.ppt
JNG/SFI Page 1
Process Instrumentation and Analytics
SITRANS FC MASS 2100 sensor DI3 to DI 40
Flow Instruments
Specifications
 Size:
 Measuring range:
 Version:
 Material (wetted):
(in contact with fluid):
 Liquid pressure:
 Liquid temperature:
 Enclosure material:
 Ex-version:
 Process connections:
SFI chemical presentation.ppt
DI3 (250 kg/h),
DI6 (1,000 kg/h),
DI15 (5,600 kg/h),
DI25 (25,000 kg/h),
DI40 (52,000 kg/h)
0-52,000 kg/h
1-pipe system
1.4435 (AISI316L)
2.4602 (Hastelloy C-22)
327 bar (AISI316L)
430 bar (Hastelloy C-22)
-40 to + 180 °C
1.4301 (AISI316)
Eex ia IIC T3 – T6
Flange DIN 2635, flange ANSI B 16.5
ISO 2852 Clamp, DIN 11851
JNG/SFI Page 2
Process Instrumentation and Analytics
SITRANS FC MASS 2100 sensor interface
– one size fits all
Flow Instruments
Uniform sensor interface
enables true plug & play
Flexibility in operation &
maintenance
 1 sensor for all variants
 Converters interchangeable
SFI chemical presentation.ppt
JNG/SFI Page 3
Process Instrumentation and Analytics
SITRANS FC MASS 2100 DI 1.5
Flow Instruments
Specifications
 Size:
 Measuring range:
 Version:
 Material (wetted):
(in contact with fluid):
 Liquid pressure:
 Liquid temperature:
 Enclosure material:
 Ex-version:
 Process connections:
SFI chemical presentation.ppt
DI 1.5
0-65 kg/h
1-pipe system
1.4435 (AISI316)
2.4602 (Hastelloy C-22)
296 bar (AISI316)
460 bar (Hastelloy C-22)
-40 to + 180 °C
1.4301 (AISI316)
Eex ia IIC T3 – T6
G1/4” NPT ANSI B1.20.2
G1/4” ISO 228-1
JNG/SFI Page 4
Process Instrumentation and Analytics
SITRANS FC MASS 2100 DI 1.5
The reference for mini plants
Flow Instruments
Company
Application
Hoechst Technikum
N2 , O2 , Ar, H2 , ethylene
BASF, Ludwigshafen
Pharmaceuticals, paints
BOSCH
Gasoline & Diesel test rigs
Solvay
Gases in liquid and gas form
Dow Chemicals
Chemicals
Coca Cola
Dosing of additives
Merck
Pharmaceuticals
SFI chemical presentation.ppt
JNG/SFI Page 5
Process Instrumentation and Analytics
SITRANS FC MASS 2100 DI 1.5
Typical applications
Flow Instruments
 Mini plant & Research
 Fuel injection nozzle & engine testing in the
automotive industry
 Refrigerant charging for hermetic
compressors
 Dosing of flavourings & additives
within food & beverage
 Dosing of essence & fragrances in
cosmetic & detergent industry
 High accuracy gas measurement
 Dosing of paint
 Dosing of pills and injectors for pharmaceutical
SFI chemical presentation.ppt
JNG/SFI Page 6
Process Instrumentation and Analytics
Multiple in-/output functions
Flow Instruments
Multiple in-/output functions offer maximum
process information and handling
 3 Current outputs
 2 Frequency/pulse outputs
 2 Relay outputs
 1 Digital input
 Patented adaptive Batch controller
 Serial/bus communication for
retro-fitting
SFI chemical presentation.ppt
JNG/SFI Page 7
Process Instrumentation and Analytics
Multibus interface – matching all applications
Flow Instruments
MODBUS RTU
PROFIBUS DP
DEVICE NET
PROFIBUS PA
HART
CAN OPEN
SFI chemical presentation.ppt
JNG/SFI Page 8
Process Instrumentation and Analytics
Multi-parameter flow measurement
Flow Instruments
Mass flow rate
[Kg/s]
Total mass
[Kg]
Density
[Kg/m3]
Temperature
[°C]
Volumetric flow rate
[l/s]
Total volume
[l]
Fraction flow
[Kg/s]
% Fraction
[%]
Total fraction
[Kg]
SFI chemical presentation.ppt
JNG/SFI Page 9
Process Instrumentation and Analytics
References within the soap and detergent industry
Flow Instruments
The SITRANS F C MASSFLO® has been the
preferred flow meter for Procter & Gamble
WW since 1988.
SFI chemical presentation.ppt
JNG/SFI Page 10
Process Instrumentation and Analytics
References within the soap and detergent industry
Flow Instruments
Procter & Gamble has systematically replaced weighing cells,
dosing pumps and mechanical flow meters by the MASSFLO®
meter gaining a competitive advantage
 Recipes written directly in Kg without conversion errors
 High production flexibility due to a high dynamic measuring range
 Fast change of recipes
 No recalibration needed
 Maintenance reduced to an absolute minimum
 Continuously batch process possible
 Batch parameters and monitoring automated via multibus interface
 DI1.5 has increased the accuracy on dosing of additives
 Density is directly proportional to process quality
SFI chemical presentation.ppt
JNG/SFI Page 11
Process Instrumentation and Analytics
SITRANS F M MAGFLO, MAG 1100
Flow Instruments
Specifications
 Size:
 Connection
 Liner material
 Electrodes
 Liquid pressure
 Liquid temperature:
 Enclosure material:
 Enclosure rating
 Ex-version:
SFI chemical presentation.ppt
DN 6 - 10
Flangless ( sandwich design )
Ceramics
PFA
Platinum
Hastelloy C276
40 bar
-20 to + 200 °C
1.4301 (AISI316)
IP67
Eex [ia/ib] IIB T4 – T6
JNG/SFI Page 12
Process Instrumentation and Analytics
SITRANS F M MAGFLO, MAG 3100
Flow Instruments
Specifications
Accuracy
Size [mm]
Connection
Pressure [Bar]
Temperature [°C]
Enclosure
Liner:
Electrodes
Application
Approval:
SFI chemical presentation.ppt
0.25%
DN 25-1200
Flange
Max. 40 Bar
-5 to 90 C
IP67/68
Composite Elastomer Hard Rubber (Ebonite) ;
AISI 316 Ti
Drinking Water & Waste Water
WRC approved
OMIL R 49
JNG/SFI Page 13
Process Instrumentation and Analytics
SITRANS FM MAG3100
Flow Instruments
Specifications
Accuracy
Size [mm]
Connection
Pressure [Bar]
Temperature [°C]
Enclosure
Liner:
Electrodes:
Ex-version
SFI chemical presentation.ppt
0.25%
DN 15 – 2000
Flange
Max. 100 Bar
-40 to 180 C
IP67/68
Neoprene; Ebonite; EPDM; PTFE; Linatex; ..
AISI 316Ti; Hastelloy; Titanium; Platinum…
EEx
JNG/SFI Page 14
Process Instrumentation and Analytics
In situ verification - optimum cost of operation
Flow Instruments
Fully automated flow meter test in 15 minutes
• Signal converter test - flow simulation
• Flowmeter insulation test - cross-talk test
• Sensor magnetism test - boost test
SFI chemical presentation.ppt
JNG/SFI Page 15

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