APAX

Report
APAX-5000 PAC Product Introduction
CC Lin
APAX PSM
Agenda
•Product Overview
•Product Position
•Product Line Introduction & Application
•Competitors Analysis
•Product Target Market Reference
•Reference Application
Advantech APAX-5000 Overview
 Multi-domain functionality : Logic, continuous and motion control on a single platform
 Open, modular architectures :De-facto standards for network interfaces and protocols
 Single multi-discipline development platform : Common tag name and a single database
 Software tools : Process flow across several machines or process units
APAX Controller Application Position
Information Process
(HMI , Recipe , Video )
APAX-5570
APAX-5570
Honeywell
HC900
Beckhoff CX
GE RX3i
NI Compact point
ICPDAS X8000
Siemens S7 -300
APAX-5520
APAX-5520
Continuous processes
(PID , Batch )
Discrete control
(On/Off , motion )
APAX Controller Performance
Performance
( IO Scan , Control )
APAX-5000
Beckhoff CX
Siemens S7 -300
ADAM-55X0
ICPDAS PAC
IO Point
APAX Product Launch-2009
PAC Controller :
•Standard : 4 Models
•Multi-Function : 4 Models
•Standard : 2 Models (Q4 )
Remote Control IO Coupler :
•ModBus/TCP RIO
•Ethernet/IP RIO (Q4)
IO Modules :
•AIO , DI , DO , DIO , Relay : 6 Models
•RTD , T/C , AI , PI : 4 models ( Q4, ES ready
by order)
Motion Interface
•AMONet Master (Q4)
APAX Product Launch in Sep.
APAX-5520CE : Cost effective PAC System
APAX-5570XPE : High performance PAC system
APAX-5070 : FielsBus Solution :
ModBus/TCP Remote control IO
APAX-5520KW : KW SoftLogic PAC system
APAX-5000 Controller Family -Standard
Spec./Model
APAX-5520CE
APAX5570/71XPE
APAX-5520KW
APAX-5070
CPU
XScale PXA270
520MHz
Celeron M 1/1.5
GHz
XScale PXA270 520
MHz
Non-Controller
OS
WinCE
WinXPe
WinCE
Storage
Flash memory / CF
Flash memory /SD
Flash memory / CF
Local display I/F
VGA
DVI/VGA
VGA
USB
USB 1.1*1
USB2.0*4
USB1.1*1
<1mS( User’s AP)
<=1mS
User’s AP
User’s AP
32
Ethernet
10/100M *1
10/100/1000M *2
10/100M*1
10/100M*1
Modbus/TCP
Master/slave
Master/slave
Master/slave
Slave
COM Port
(Modbus/RTU)
1(Master/slave or
user defined )
2(Master/slave or
user defined )
1(Master/slave or
user defined )
Local IO Bus
100Mbps
100Mbps
100Mbps
Processor
Program execution <1mS ( User’s AP)
(mS/1K Instruction )
PID Control Loop
<1mS
Communication
100Mbps
APAX-5000 Controller Family : Standard
Spec./Model
APAX-5520CE
APAX5570/71XPE
APAX-5520/21KW
APAX-5070
Local IO Modules
32
32
32
32
Local AIO Modules
16
16
16
16
Local Total IO (AIO) pts
768(192)
768(192)
768(192)
768(192)
Local IOs Capability
Remote IOs capability ( Support Modbus/TCP , RTU devices & IO Modules)
Ethernet Remote IO
Nodes
1024
1024
1024
Recommended Nodes
10
10
10
63
63
63
Control Software
Win32
VC++ ,VS .Net
Win32 VC++ ,VS .Net
SolfLogic : KW
SCADA/HMI Software
LogicView
WebAccess
WebAccess
ADAMView
LogicView
RS-485/CANOpen Remote IO
Nodes
Software
Video surveillance
IP-Cam OCX , SDK
APAX-5000 Controller Family: Multi-Function
Dual CPU platform
Spec./Model
Dual CPU
APAX-5520CE
Dual CPU
APAX-5520CE .
5520KW
Dual CPU
Dual CPU
APAX5570XPE, APAX5520CE
5570XPE,5520KW
Function
•Dual Task
•Control/HMI
•Dual Task
•Control/HMI
•Dual Task
•Control/HMI
•Dual Task
•Control/HMI
Backup Platform
Spec./Model
Two platform
APAX-5520CE
One Platform
One Platform
Dual CPU APAX, APAX-5520KW
5520CE
Two Platform
APAX-5570XPE
Function
•Cold Standby
•Hot Standby
•Cold Standby
•Hot Standby
•Cold Standby
•Cold Standby
•Hot Standby
Backup AP
User’s defined
•User’s defined
•Example
Program
•User’s defined
APA-5000 Controller
APAX-5520CE : Cost effective PAC
Key Features :
•WinCE-based Control Platform
•Flexible IO connection for easily wiring
•1 mS Real-time IO access time
•Support Windows .Net Class Library
•Dual CPU design for multi-function application
Pack selling:
FPM-3060G
Application :
•MA :Sequence or Process control machine & equipment
•FA : Cell controller
•EFMS :RTU ( Remote Terminal Unit)
Target Customer/Service offering :
•KAs : Machine Maker , Solution provider  Site training & service
•Channels with technical support  Product training
Value Proposition :
•Compact size & flexible IO Architecture
•Cost effective in AIO processing application
•High Value/Cost ratio
APA-5000 Controller
APAX-5570XPE : High Performance PAC
Key Features :
Pack Selling:
•WinXPe-based Control Platform
•Flexible IO connection for easily wiring
•1 mS Real-time IO access time
•Support Windows .Net Class Library
•Support AMONet motion control
•Dual/Triple CPU design for multi-function application
Application :
•MA :Non Machine tool machine & equipment
•FA : Production Line /Facility controller
•EFMS : Waste water/ tunnel combine with Video , audio
Target Customer/Service offering :
•KAs : Machine Maker , Solution provider  Site training & service
•Channels with technical support  Product training
Value Proposition :
•Powerful processor & flexible IO Architecture
•Distributed AMONet Motion solution
•WinXP API32 application function
•FPM-3060G
•FPM-3120
APA-5000 FieldBus Solution
Different Couplers with Same I/O
And More ….
Same I/O modules
I/O modules can link to
different protocol networks
APA-5000 FieldBus Solution
APAX-5070 : ModBus/TCP Remote IO Coupler
Key Features :
•Ethernet-based ModBus/TCP Slave IO
•Flexible IO connection for easily wiring
•1 mS Real-time IO access time
•Daisy chain design to save wiring
•As a redundant RIO interface module
Application :
•MA :As a control IO unit connecting to operator panel
•FA : As a remote IO connecting to PLC or SCADA station
•EFMS : As a DAC device
Target Customer/Service offering :
•ADAM Channel  eDM & marketing material
•PLC Channels  eDM & marketing material
Value Proposition :
•flexible IO Architecture for fast installation & wiring
•Cost effective used in analog data application
•Modbus OPC support in SCADA station
Pack Selling:
•TPC-870H
•TPC-662G
APA-5000 Controller
APAX-5520KW SoftLogic PAC system
Key Features :
•IEC61131-3 5 programming language : LD,FBD,SFC,IL & ST
•Flexible IO connection for easily wiring
•1 mS Real-time IO access time
•Up to 32 PID loops With Auto-Tuning
•Dual CPU architecture
•Install into APAX-5570XPE for advance application
Application :
•MA :Hybrid application Machine : Furnace , Batch , Reactor , Semi-com
•FA : Clear room facility system , Production line
•EFMS : RTU
Target Customer/Service offering :
•ADAM Channel  eDM & marketing material
•PLC Channels  eDM & marketing material
Value Proposition :
•SoftLogic function combine with HMI function
•Provide multi-CPU combination for versatile application
APA-5000 Controller
PID Loops Performance
Scan Time of Program
(Sec )
Recommend
Caution
Inhibit
Temperature
Level
Pressure
Flow
2.0
1.5
1.0
0.5
8
16
24
32
PID Loops
APA-5000 Controller
APAX-5521KW SoftLogic PAC system w/CANOpen
Key Features :
•IEC61131-3 5 programming language : LD,FBD,SFC,IL & ST
•Flexible IO connection for easily wiring
•1 mS Real-time IO access time
•Up to 32 PID loops application
•Dual CPU architecture
•Install into APAX-5570XPE for advance application
•Support CANOpen for Motion Application
Application :
•MA :Motion application Machine : GMC machine
Target Customer/Service offering :
•KAs : Machine maker  CANOpen technical service
•Production Equipment  Totally solution bundling service
Value Proposition :
•SoftLogic function with HMI function together
•CANOpen Motion solution ready
•Provide multi-CPU combination for versatile application
APAX-5000 Controller Family :Multi-Function
Dual CPU Platform : APAX-5520
APAX-5520CE
APAX-5520CE
APAX-5520CE
APAX-5520KW
•Dual Tasks application
•Control/HMI function
independent
•Dual Tasks Application
•Control/HMI function
independent
Typical Application :Batch Control
•Function : Logic & PID Control
•Application : Food , Pharmaceutical Reactor , Furnace
FPM-3060G
APAX-5000 Controller Family:Multi-Function
Dual CPU Platform : APAX-5570 , 5520
APAX-5570/71XPE
APAX-5520/21CE
APAX-5570/71XPE
APAX-5520/21KW
•Dual Tasks application
•Control/HMI function
independent
•Dual Tasks Application
•Control/HMI function
independent
Typical Application : Machine Automation
•Function : Logic & PID Control
•Application : Semi-con. Packaging & Testing
FPM-3120
APAX-5000 Controller Family :Multi-Function
Backup System Platform : Single Platform
APAX-5520CE
APAX-5520CE
APAX-5520KW
APAX-5520KW
•User’s defined backup function
•Cold/Hot standby
•Advantech’s defined
•Cold standby function
•Backup switch time : 1.5 sec
Typical Application : Batch & motion control
•Function : Logic & PID Control
•Application : Heat Treatment Furnace , Glass Production
FPM-3060G
APAX-5000 Controller Family :Multi-Function
Backup System Platform : Dual Platform
APAX-5520CE
APAX-5520CE
APAX-5570/71XPE+5520KW
APAX-5570/71XPE+5520KW
•User’s defined backup function
•Cold/Hot standby
•Advantech’s defined
•Cold standby function
•Backup switch time : 1.5 sec
Typical Application : EFMS
•Function : Logic & PID Control
•Application : Tunnel Application ,
FPM-3120
APAX-5000 Controller IO Modules
Flexible Topology for IO Expansion
Tree/Star Topology
Line/Bus Topology
Local bus expansion:
• Maximum 32 I/O modules
• Maximum 16 AI/O modules (Max 10 AIO with single power module)
Remain real-time performance with remote expansion
• Standard industrial cable to connect backplanes (Suggest CAT 6)
• Unmanaged industrial Ethernet Switch for tree or star topology
APAX-5000 Controller IO Modules
Changeable CPUs with the Same I/O
APAX-5570/5571
Same I/O modules
APAX-5520
APAX-6570
APAX-5000 Controller IO Modules
Analog Input/Output Modules
Spec./Model
APAX-5013
APAX5017/17H
APAX-5018
APAX-5028
Channels/Type
8-ch Input , RTD
(PT50,100,500,1K
Belco,NI518)
12-ch Input , mA , V
(0-10V,+-10V,0-0.5V
0-20mA, 4-20mA)
12-ch input T/C
(J,K,R,T,S,B,E ,
+-50mV,+-20mA , 420mA , 0-20mA)
8-ch Output
0-20mA, 420mA,0-5V , 010V , +-10V
Accuracy %
+-0.1
+-0.1(V)
+-0.2(mA)
+-0.1(V)
+-0.2(mA)
+-0.1
Channel-Configure
Yes
Yes
Yes
Yes
Sample time /Sec.
10
12 , 1000(17H)
12
Resolution Bits
16
16 , 12(17H)
12
14
Burn-out ( Up-scale)
Shirt-circuit Protect
Burn-out
No
Burn-out
Shirt-circuit
Protection
Failure mode
Last Value
Last Value
Last Value
Last Value
Input
APAX-5000 Controller IO Modules
Digital Input/Output Modules
Spec./Model
APAX-5040
APAX5045/46
APAX-5060
APAX-5080
Channels
24-ch In. DC24V
12-ch In./12-ch Out
24-ch output ( 5046)
12-ch Relay out
4-ch DI , 4-chDO
4/8-ch Counter
Type
Sink/Source
Sink/source
Sink(5046)
Relay ( Form A)
Sink/Source
Logic 0 , 1
Load Voltage
-5-+5V(0),15-30V(1) -5-+5V(0),15-30V(1)
24VDC(5046)
250VAC , 30VDC
0-3V(0) ,
10-30V(1)
Input
Counter range
Frequency
32Bit
1MHz
Rated Output Amp.
0.5A
0.5A
5A
0.5A
Over Voltage
Protection
Yes
Yes
N/A
Yes
Shirt Circuit
Protection
N/A
Yes
N/A
Yes
Thermal shutdown
Protection
N/A
Yes(5045)
N/A
Yes
APAX-5000 Controller IO Modules
User-Friendly Design for I/O
Hot-Swappable
Clamp Type Terminal
Writable Paper with Wiring Diagram
Self-troubleshooting LED
Color-matched Terminal and Label
Certification: proven robust design

EMC (Electromagnetic Compatibility)
– EMS (Noise immunity):
 testing according to IEC 61000-4-2 ~ 61000-4-6
– EMI (Emitted interface)
 testing according to EN 55011 class A

Shock Resistance
– testing according to IEC 60068-2-27

Vibration Resistance (Operating)
– testing according to IEC 60068-2-6 and IEC 60068-2-64

High/Low Temperature
– testing according to IEC 60068-2-1, IEC 60068-2-2 and IEC 60068-2-3

I/O Module Characteristic Curve
– design according to IEC 61131-2, type 1
APAX Controller V.S. Other Controllers
Specification
APAX-5000
ICPDAS PAC Beckhoff PAC
X8000
CX1010
PLC
Control performance
Better
Poor
Better
Better
Control Scan rate
(/1K instruction )
<=1mS
>50mS
<1mS
<5mS
Local IO Modules
(points)
Up to 32(768)
Up to 7 (224)
>32
32 ( 960)
Local Bus extension
100 M
No
100 M
No
RIO
Modbus/RTU
Modbus/TCP
Modbus OPC
Fieldbus
Per
IO Hot Swap
Yes
No
yes
No , few
Storage card
CF/SD
CF
CF
No
CPU
Intel
AMD
Intel
Perperoly
Multi-CPU
Up to 3 CPUs
1
1
1
Power supply input
Dual
Dual
One
One
Software Supported
.Net ,
SolfLogic ,
SCADA/HMI
Video
.Net
SolfLogic or
SCADA
.Net
SolfLogic
Poor SCADA
Ladder
APAX Target Market Reference
Machine Automation
Factory Automation
MA GMC (General Motion)
•Semi-con. Testing
•Packing
•Printing
•Production Information
•Convey control
•Shop flow control
•Water treatment
•Warehouse
MA w/Process
•Semi-com Packaging
•Plastic
•Rubber
•Chiller
•Chamber
•Reactor
EFMS
•Ultra Pure Water Treatment RTU
•Waste water Station RTU
•Tunnel facility RTU
Target Application Reference - Batch Control
(Concrete Batch Control System)

Replace PLC+IPC Architecture by
Single Control Platform
–
–

HMI Software
–
–
–

Recipe Selection
Start / Stop Control
Manufacturing Data Review
SoftLogic Control Program
–
–

Resolve the Communication Issue
between PLC and IPC
SoftLogic Control Program and
HMI Software are Running on
integrated PAC system
simultaneously
High Speed AI Module APAX5017H for Real-time and Precise
Weight Measurement
Structure Text Programming
Language for Weighing Algorithm
Remote Monitoring Real-time Data
from Control Center by
Modbus/TCP Protocol
Target Application Reference - Batch Control
(Concrete Batch Control System)
Control Center
FPM-3150G (Local HMI)
Modbus/TCP
APAX-5570XPE+APAX-5520KW
Analog Input
APAX-5017H
Digital Input
APAX-5040
Digital Output
APAX-5046
Hi-speed AI for
Weight
Measurement
Start / Stop SW,
Pause Load SW,
Unload SW
Load / Unload
Control for
Materials
Target Application Reference– Facility Monitoring
(Train Station Facility Monitoring System)

Monitoring train station’s water, air
conditioner, lighting, fire control,
power line, security access &
surveillance
Water Treatment System
Central Control System
Wastewater Treatment System
Air Conditioner System
Fire Control System
Power Line System
Security Access & Surveillance
Target Application Reference– Facility Monitoring
(Train Station Facility Monitoring System)
SCADA Monitor Center
(Redundancy)
WebAccess, Browser-based
HMI/SCADA Software
WebAccess, Browser-based
HMI/SCADA Software
APAX-5000 Segment stage
Data Collection
APAX-5000 Segment stage
Data Collection
Local HMI
Local HMI
。。。。
Analog I/O , Digital I/O, Temperature
Analog I/O , Digital I/O, Temperature
Water, Air Conditioner, Lighting,
Fire- control, Power Line
Water, Air Conditioner, Lighting,
Fire- control, Power Line
Target Application Reference– Facility Management System
(Semi-con. Facility Monitoring & Control System)
Target Application Reference– Facility Management System
(Semi-con. Facility Monitoring & Control System)
Clean Room System
Ultra Pure Water System
Waste Water Treatment System
Target Application Reference– Facility Management System
(Semi-con. Facility Monitoring & Control System)
Client Stations
Internet
UNO-3000
Supervisor Station
(SCADA Node)
Management
Ethernet (Modbus/TCP,UDP)
Local HMI
Control
and
Monitoring
APAX-5520KW
APAX-5520KW
APAX-5000
APAX Local Bus
Modbus/RTU
3’rd party
Modbus Device
Modbus
Meter
3’rd party
Modbus Device
I/O Device
APAX-5070
APAX I/O
APAX I/O
Contact Information
CC Lin, PAC Product Sales Manager
 VOIP: 511-2382
 E-mail: [email protected]
Sindy Lin, PAC Marketing Communication
 VOIP: 511-2336
 E-mail: [email protected]
Peishan Juan, APAX PD Manager
 VOIP: 511-2175
 E-mail: peishan.juan @advantech.com.tw
Kunyu, APAX-5000 series Product Manager
 VOIP: 511-2852
 E-mail: [email protected]
Alan Su, ADAM-5000/APAX-6000 series Product Manager
 VOIP: 511-2985
 E-mail: [email protected]
Thank you!

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