Always Specialized, Steady, Responsible Partner HELI 1-10T IC Forklift-2013 Anhui Heli Co.Ltd.. HELI 1-10T IC Forklift-2013 Content 1、General info for 1-10T IC Forklift 2、New product for 1-10T IC Forklift 3、Improvement on 1-10T IC Forklift General info for IC Forklift 1-3.5T New H series to replace old H2000 series to cover medium-low requirement customers New G series(GII) to meet high requirement customers 1-10T IC TRUCK 4-5t (500mm LC) New H series to replace the old H2000 series H2000 series 5-10t 5-10t (600 LC) G series 5-10t 1-3.5T IC forklift Series H2000 series （including cushion tire） First generation G series New H series (Available from June, 2013) Second Generation G series (Available from Aug. 2013) Photo Optional engines Diesel engine：Isuzu C240PKJ/4JG2、Chinese HJ493、 Kubota V2403/3600 Gasoline engine（inc. LPG）：Nissan K15/K21/K25, GM3.0 Diesel engine：Isuzu C240PKJ/4JG2、Chinese HJ493、 Kubota V2403/3600 Gasoline engine（inc. LPG）：Nissan K15/K21/K25, GM3.0 Diesel engine：Isuzu C240PKJ/4JG2、Chinese engineHJ493 Gasoline engine（inc. LPG）：Nissan K15/K21/K25 Diesel engine：Isuzu C240PKJ/4JG2、Chinese HJ493、 Kubota V2403/3600 Gasoline engine（inc. LPG）：Nissan K15/K21/K25, GM3.0 5-10T IC Forklift Series H2000 series Photo Optional engines Diesel engine：Chinese engine CA6110、Isuzu 6BG1、 Mitsubishi S6S-T(for 5-7t)、Cummins QSB4.5、Perkins 1104D-44TA Gasoline（inc. LPG）：GM4.3(for 5-7t) Special model for Operating in container Diesel engine：Chinese engine CA4110（6t）、Chinese engine CA6110（8t、10t）、Perkins engine1104D-44TA（6t、8t、 10t） G series (Available from Aug.. 2013) Diesel engine：Chinese engine CA6110、Isuzu engine 6BG1、 Mitsubishi engine S6S-T(for 5-7t)、Cummins QSB4.5、 Perkins1104D-44TA Gasoline engine（inc. LPG）：GM4.3(for 5-7t) New Model-1 H2000 series 5-7T with GM4.3 gasoline engine(inc. LPG) Performance comparison for 5-7t with TB42 and GM4.3 engine Electronically controlled GM4.3 engine, with Ite m Testing subject unit TB42 GM4.3 1 Max. lifting speed (without /with load) mm/s 251/228 355/312 2 Max. driving speed (without/with load) km/h 24.9/19.6 30.7/23.1 HC ppm 284 34 CO % 3.64 0.21 HC ppm 156 2 CO % 1.61 0.19 advanced technology and easy maintenance. Lower exhaust, lower noise, low fuel consumption. Idle speed Dual LPG bottles with automatic switchover between bottles Load sensing technology for hydraulic system with high working 3 exhaust efficiency. electric-hydraulic direction switch with easy operation to relieve the operator. Full speed New Model-2 H2000 series 10T with Perkins 1204E 1.Engine emission complying with EU Stage IIIB and EPA Tier 4i regulation. 2. With DPF+DOC exhaust treating measure, the PM value is reduced by 90%, NOx value is reduced by 60%. 3. With Rexroth hydraulic actuating device, API Aluminum radiator , Multi-wing fan, the radiating effect is increased by 10%, the noise is reduced by 3Db, and the fuel consumption is reduced by 5% 4. Standard rear-window glass to prevent the hot-air directly to driver. Excellent Donaldson air filter 5. With new treating measures on hydraulic oil filtering and cooling, improve the working-condition of the hydraulic oil and reduce the failure rate of the hydraulic components. New Model-3 New H series-1-3.5T IC forklift-1 1-3.5t CPCD10 CPQD10 CPCD15 CPQD15 CPCD18 CPQD18 CPCD20 CPQD20 CPCD25 CPQD25 CPCD30 CPQD30 CPCD35 CPQD35 Rated capacity (kg) 1000 1500 1750 2000 2500 3000 3500 Load center(mm) 500 Length (mm ) 2941 3165 3213 3430 3650 3770 3840 width(mm ) 1070 1070 1070 1150 1150 1225 1285 height(mm ) 2070 2070 2070 2140 2140 2170 2170 Min. turning radius (mm) 1977 2052 2093 2170 2240 2400 2420 New Model-3 New H series-1-3.5T IC forklift-2 Air intake silencer Hanged brake Adopting new CAE design technology and implement of forward design, optimize the structure & layout to strengthen the chassis, overhead guard and dashboard, also to avoid resonated vibration. Mounting the air intake silencer on the air inlet inside the overhead guard to lower down the driver’s ear noise. Driver’s cab was hanged onto the chassis with supported shock pad, also the hanged brake pedal would relieve the vibration to driver. front./rear 4 shock pad New Model-4 New H series-1-3.5T IC forklift-3 Optimize the engine hood design to enlarge the driver foot space； Reduce the height of dashboard, and put the display on the right, to widen the diver’s forward vision. Heighten the overhead guard by 100mm to enlarge the space. Use the small-diameter steering wheel to relieve the driver’s fatigue. With electric-hydraulic direction switch to ensure the comfortable operation Smaller steering wheeler Dashboard New Model-4 New H series-1-3.5T IC forklift-4 Adopting the casting steering axle to improve the waterproof and dustproof of the steering knuckle to prolong the working life and increase the quality reliability. Adopting the new adjusting device for steering wheel to assure the convenience, easy and reliability. By adding more baffle plates to prevent the hot-air reflow, optimize the hot-air transfer channel on the counterweight, use the aluminium radiator to improve the heat radiating, prolong the engine working life. Using the new engine hook lock for convenient operation. Adopting the fixed displacement pump load sensing steering system to reduce the hydraulic oil temperature, increase the lifting speed The difference between old H2000 and New H series System Air intake system Exhaust system Cooling system chassis Overhead guard H2000 series few machines with air intake silencer New H series Built-in air intake silencer Advantage of new H series Reduce the air intake noise, easy maintenance Distance the muffler and The muffler is close to the Reduce the heat radiation, improve the heat balance, reduce radiator, impedance compound radiator the noise muffler Copper radiator Plate-wing aluminium radiator Oil tank interior wall is Oil tank interior wall is made made from two plates, the from one complete plate, the oiling port is on the oiling port is welded on the oil overhead guard tank no shock pad between Monolithic overhead guard chassis and overhead with shock pad to the chassis guard Engine hood Directly fitted on the chassis, the accelerating pedal was fitted onto the transmission Hydraulic system Optional load sensing steering system Steering axle Welded axle Casting axle Engine hood lock Cable Integrated lock Steering system Unilateral lock device Bilateral lock mechanism Increase the heating transfer, prevent the hot-air reflow, improve the heat balance Increase the chassis strength, to reduce the vibration, simplify the fuel system Effectively reduce the vibration to overhead guard from chassis fitted onto the overhead guard, the shock pad between overhead guard and chassis effectively dashboard is covered fully, prevent the vibration transfer from chassis to engine hood, hanged pedal very little noise leakage from footplate and dashboard Standard load sensing steering Reduce the hydraulic oil temperature, increase the lifting system speed Increase the axle reliability, reduce the maintenance cost Easy operation More reliable, more flexible。 New Model-5 New second generation G(GII) series 2-3.5t-1 2-3.5t CPCD20/CPQD20 CPCD25/CPQD25 CPCD30/CPQD30 CPCD35/CPQD35 Rated capacity (kg) 2000 2500 3000 3500 Load center(mm) 500 Length (mm ) 3430 3650 3770 3840 width(mm ) 1150 1150 1225 1285 height(mm ) 2140 2140 2170 2170 Min. Turning radius (mm) 2170 2240 2400 2420 New Model-5 New second generation G(GII) series 2-3.5t-2 Adopting flexible transmission and V-type support to engine, greatly reduce the vibration, the hyd pump is fitted onto the transmission PTO port for easy maintenance. Casting steering axle：greatly improve the waterproof and dustproof, reduce the maintenance cost, prolong the working life the axle New Model-5 New second generation G(GII) series 2-3.5t-3 Adopting sunken mast, move the tilt cylinder down to increase the arm of force, reduce the tension and pressure, decrease the failure rate of the hydraulic system. The inclining-angle of front footplate was changed into 15°from 25°, enlarge the foot space, relieve the leg fatigue New second generation G(GII) series 2-3.5t-4 Redesign the display and dashboard, dashboard is covered by metal material, safe and reliable, elegant appearance. The display is put on the right side, steering oil-pipe and display harness is laid out separately to ensure the safety of electric system. New adjusting mechanism for steering wheel to increase the locking arm of force, free maintenance, move the turning pivot to increase the leg space, move the steering orbital down to reduce the ear noise New second generation G(GII) series 2-3.5t-5 Hanged pedal prevent accelerating mechanism the to vibration transfer to driver’s leg from chassis Adopting the plate-wing aluminium radiator and two blowhole on counterweight ， reduce the heat, avoid the engine and transmission problem because of overheating. Compared with old tube type radiator, the heat balance temperature is reduced by 3.4 degree. New second generation G(GII) series 2-3.5t-6 Adopting toothed parking brake, implement different parking force on ramp and flat ground to increase the parking reliability. New engine hood lock, easy, convenient. operation Fully cover the under-side of dashboard to reduce noise to driver New second generation G(GII) series 2-3.5t-7 Compared with old G series, the new GII with flexible transmission had been improved a lot particularly on the vibration. Red line is for old G series，blue and green line is for new G2。 New second generation G(GII) series 2-3.5t-8 System G1 G2 Advantage of G2 compared with G1 Transmission Rigid transmission Flexible transmission 1 、 greatly reduce the vibration and noise, improve the comfortability. .2、Hydraulic pump is fitted onto the transmission, easy maintenance, more reliable. Steering axle Welding axle Casting axle Increase the reliability, reduce the maintenance cost Lifting mast Non-sunken mast Sunken mast Reduce the failure of lifting system Inclining Angle of front plate 25° 15° Display On the steering column On the right side Display and dashboard enlarge the foot space, improve the comfortability Separate layout of oil pipe and electric system to ensure the safety Dashboard is covered The downside of the by plastic material, no dashboard is fully Avoid the noise transfer to driver, elegant dashboard covered on the down covered side Parking brake On the left side On the right side More ergonomic Hood lock Cable Lock device on hood More reliable and convenient Hydraulic system Fixed displacement bypass hydraulic system 1、increase the lifting speed with load by 7%, 11% without Load sensing load, increase the efficiency hydraulic (steering ) 2、reduce the fuel consumption by 6% in the same working system condition New G series 5-10t model-1 5-10t CPCD50 CPCD60 CPCD70 CPCD80 Rated capacity (kg) 5000 6000 7000 8000 Load center(mm) 600 length (mm ) 4710 4785 4830 5160 width(mm ) 2045 2045 2045 2165 height(mm ) 2450 2450 2450 2560 Min. turning radius(mm) 3240 3300 3370 3700 New G series 5-10t model-2 Streamlined appearance Shock pad Driver’s Cab is hanged onto the chassis through the shock pad, improve the vibration. Driver’s cab is fully sealed from engine compartment to prevent the engine noise transfer. Adopting the impedance compound muffler to reduce the exhaust noise Fully sealed cover New G series 5-10t model-3 Electric harness is laid out over the oil pipe, the exhaust pipe and all type of oil way are separately laid out on the left/right side to ensure the safety Increase the wheelbase for 5-7T by 50mm for better stability. Use the fully covered dashboard for safety. New G series 5-10t model-4 Enlarge the blowhole, use the high-performanced aluminium radiator to increase the heat radiating. New engine hood lock, easy and convenient. Use the fixed displacement pump load sensing steering system to reduce the hydraulic oil temperature, to increase the lifting speed. New G series 5-10t model-5 Implement of forward design, optimize the operating mechanism and layout, relieve the driver fatigue, improve the comfortability. Use wider mast to have better visibility. Toothed parking brake to have different parking force on ramp and flat ground, improve the parking reliability. Use the integrated electric box, easy maintenance. Quality improvement-1 Performance improved muffler for G series 90.00 怠速工况时空管和L型消声器排气尾管频谱 85 80 90.00 空管 W型消声器 75 65 Pa dB(A) 60 55 50 dB 45 Pa [0.00-8192.00 Hz] 70 40 35 30 25 20.00 20.00 22.39 32 40 50 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 7079.46 A L Octave 1/3 Hz By the analysis and testing, the new muffler have the 30dB noise reduction effect. Quality improvement-2 Improvement of the piston rod of steering cylinder all the piston rod are treated with mid/high frequency quenching, to make the piston rod surface hardness≥HRC67，to avoid the quality problem because of less hardness Quality improvement-3 Improvement on the brake Trim the vertical degree of brake shoes, to ensure the gap under the below part of brake shoes, change the touching surface between brake shoes and pin into fillet to get the automatic adjustment. The improved brakes shoes is in over 95% surface touched to improve the brake efficiency Quality improvement-4 Improvement on the control box 欣大943-1C12DS继电器 RC吸收保 护回路 By using the new relay to improve the quality of control box. Quality improvement-6 Improvement of the cleanness on hydraulic system for 5-10t for each 5-10t forklift in assembly, the hydraulic system needed to be cleaned by KLEENOLL filtering equipment. The cleanness would reach NAS11 class after 20min circulating filtering. Quality improvement-7 By changing of the matching gap between guide-shaft Reduce the noise from transmission for 5-10t support, changing the elastic-plates thickness, increase the manufacturing precision of the hydraulic pump gear, greatly reduce the noise from transmission. 120 变矩器西侧-前进二档 原始状态测试 更换导轮轴-0.055 更换导轮轴-0.035 更换1mm厚弹性板 118 116 114 112 110 108 106 102 100 98 96 94 92 90 88 86 85 750 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2350 rpm 120 变矩器东侧-前进二档 原始状态测试 更换导轮轴-0.055 更换导轮轴-0.035 更换1mm厚弹性板 118 116 114 112 110 108 106 104 Pa dB(A) Pa dB(A) 104 102 100 98 96 94 92 90 88 86 85 750 800 900 1000 1100 1200 1300 1400 1500 1600 rpm 1700 1800 1900 2000 2100 2200 2350 Quality improvement-8 New wide view triplex mast for 5-10t Quality improvement-9 New cabin New cabin for new H series 2-3.5t model New cabin for G series 5-10t model Thank You All! Always Specialized, Steady, Responsible Partner Anhui Heli Co.,Ltd.