Furmanite - fsrug.org

Report
 Furmanite has a full-time safety
director and a comprehensive safety
program
 Every technician must be certified in
safety training
 Recently reached milestone of 6
million man-hours without a lost time
accident
 Experience Modification Rating (EMR)
is currently at 0.45 and continues to
trend downwards over previous years
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
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Since 1929, Furmanite has maintained its
leadership role in the research and
development of on-site repair and
maintenance

2006, Furmanite purchases the
General Services Group (GSG) of
Flowserve

Furmanite is the single most
authoritative source for all of your
global industrial services needs
For a complete listing of regional and global
Furmanite locations, visit us online at www.furmanite.com
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Canada
Denmark
Sweden
Finland
Norway
Germany
England
Netherlands
Azerbaijan
Belgium
France
Portugal
Japan
China
USA
6 Continents
70+ Locations
1,400+ Technicians
UAE
India
Bahrain
Malaysia
Singapore
Indonesia
South
America
Australia
S. Africa
For a complete listing of regional and global
Furmanite locations, visit us online at www.furmanite.com
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Hong Kong
Thailand
New Zealand
 Engineering Support Services
 On-Line Leak Sealing
 On-Site Machining
 Pipe Isolation and Weld Test
 Bolt Torquing & Tensioning
 Hot-Tapping and Line Stopping
 Valve Repair – Shop or On-site
 Trevitest™ On-line
Valve Testing
 Specialty Concrete Repair
 Field Polymers and Coatings
 Tank Roof Repair
 Heat Treatment Services
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 Holes in pipes or valves
 Cracked welds
 Packing glands
 Flange leaks
 Valve bonnets
 Threaded fittings
 Exchanger leaks
 Pressure seal valves
 Turbine horizontal joints
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Piping Configurations (some examples):
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Piping Configurations (some examples):
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Piping Configurations (some examples):
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Piping Configurations (some examples):
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“Non-Structural” and “Structural” Enclosure Clamps
“Non-Structural”
Enclosure Clamp –
for Fluid
Containment Only
“Structural”
Enclosure Clamp – for
Fluid Containment
AND Restraint of Axial
Loads in Pipe
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©2011 Furmanite Corporation
Full FEA
Capabilities
Finite Element
Analysis can be used
for certain clamps:
 Where strict code
compliance is
required
 Or where joint
separation is an
issue
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
Cost effective, quality solutions
for routine and complex
applications

Global reputation and
experience base

Enhanced by our ownership of
machine manufacturer Silk™
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








Flange facing
Drilling / tapping
Line boring
Milling
Pipe cutting and beveling
Specialty grinding and polishing
Shaft turning
Stud drilling
Other specialized applications
– Drilling, Trepanning, Fine Boring
and Reaming, for example
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 Flanges
 Heat exchangers
 Cover joints
 Boiler manways
 Industrial pipelines
 Vessel joints
 Hub profiles
 Boiler Feed Water
Pumps
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 Front and back
of heat exchangers
 Oval manways
 Oval handholes
 Sealing surfaces
of pressure vessels
and boilers
 Turbine horizontal
joints
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
SLM specializes in machining very large
circular and irregular shaped surfaces
on structural components

There is virtually no size limit because
our milling cutters are controlled by a
scanning laser plane and are
independent of any deflections which
might occur in the portable machine
frame

This allows large structures to be
machined in a single set up with
tolerances similar to those achieved on
major workshop machines

Our equipment is readily portable and
we cover the world for large size, on
site machining
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 Furmanite provides complete Bolt
Torquing and Tensioning services,
from design to final tightening and
measurement
 Low Profile Tools to 6-1/8” Nut Size
and 48,000 foot pounds
 Square Drive Tools to 6-1/8” Nut Size
and 54,000 foot pounds
 Services include:
 Hydraulic Bolt Torquing
 Hydraulic Bolt Tensioning
 Stud Removal
 Bolt Stress & Elongation Measurements
 Joint Alignment
 Nut Splitting
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PSIM – Pressurized System Integrity Management System
 Software system designed to manage
critical bolted flanges
 Internet based allowing client access
as the works are performed
 Tagging of flanges allows tracking of
individual joints during construction
and subsequent outage
 Can handle in excess of 100,000
flanges
 Stores data for historical information
retrieval, planning and troubleshooting
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 Developed and patented worldwide by
Furmanite to test safety and relief
valves in place and online
– Accurately tests valves 1” and larger on-line
and under normal operating pressure and
temperature
– No operational interruptions
– Valve can be tested remotely for safety
purposes
 State of the art technology measures
force, pressure, lift or displacement
and sound via acoustic detection
– PC based system with data and document
storage capability, using proprietary software
– Permanent graphical record for customer
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Nuclear Units Utilizing Trevitest
Braidwood 1,2
Byron 1,2
Callaway
Crystal River 3
DC Cook 1,2
Diablo Canyon 1,2
Farley 1,2
Fort Calhoun
North Anna 1,2
Oconee 1,2
Palo Verde 1,2,3,
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Prairie Island 1,2
Robinson 2
Saint Lucie
Sea Brook
South Texas 1,2
Surry 1,2
TMI
Vogtle 1,2
Watts Bar
Wolf Creek
- the largest, single-owned and
operated valve repair organization in North
America, with over 20 repair shops nationwide
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
Onsite and In-House valve repair and testing

Repairs include routine maintenance, outage
and emergency response

In-service valve testing

New valves and parts available at all locations;
select locations are licensed assemblers for
TycoTM, CrosbyTM, Anderson GreenwoodTM,
KunkleTM, SpenceTM, AshcroftTM, FarrisTM,
SuperiorTM and GlobalTM products

Manufacturer of Wilson-Snyder coker switch
valves and process control valves

Use of “ValveOne” as a Repair Historian
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
Furmanite provides routine and emergency
services for all valve repair needs
 Repair capabilities for of a large variety
of valves, including:
 Gate, Globe, Check & Plug
 Safety & Safety Relief
 Check, Butterfly & Pressure Seal
 Control Valves
 AOV and MOV Actuators
 Factory-Trained Technicians
 Procedure based repair activities
 Perform in-service set pressure calibrations
 Seat leak and assembled hydrotesting per applicable ANSI standards
 Complete documentation of repairs through ValveOne
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 Cleaning & Sandblasting
Equipment
 Machining Lathes &
Tools
 Grinding Equipment
 Drill Presses
 Air & Water Test Stands
 Lapping Equipment
 Work Benches
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The Furmanite Guarantees:
 That the service was performed safely by
professionally trained and certified technicians
 Our guarantee of the quality of repair in restoring the
valve to “like new condition”
 Our guarantee that all replacement parts used in the
repairs are approved and accepted by the NBIC Repair
Program
 Our guarantee that all repairs have been documented
and records maintained.
 Our guarantee that all repairs have been performed in
accordance with applicable ASME Codes and the NBIC
Repair Program
 Our Warranty to you covers any defect that may occur
due to workmanship or defective parts that may have
been installed during the repair
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
Hot Tapping

Line Stopping

Line Freezing

OEM Fittings / Repair Clamps
– Weld-on and bolt-on designs

Manufacturer (OEM) of World
Class Equipment
– IPSCO brands
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
Engineering Solutions

Welding Procedures for all
applications

All fittings, equipment & accessories
are 100% interchangeable with
alternative vendor options
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
Diameters:
 ½” Through 72”

Pressures:
 Up to 2800 PSI

Temperatures:
 To +/- 750 Degrees Fahrenheit
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
Diameters:
 ½” Through 84”

Pressures:
 To 1480 PSI

Temperatures:
 To +/- 750 Degrees
Fahrenheit
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TYPICAL HOT TAP
OPERATION
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Once the cutter is through
by calculated
measurement, machine is
stopped and cutter
advanced to confirm tap
completed
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Coupon retained
by ‘U’ Wire
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Coupon retained
by ‘U’ Wire
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Coupon and cutter
are withdrawn
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Vent off
Product
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Vent off
Product
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Vent off
Product
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Vent off
Product
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Vent off
Product
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Product
cleared
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Install Bypass Tees
Fabricate Bypass
Install Vent Points
Install Plugging Tees
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Drill and Tap all
connections
Install Temporary
Sandwich type valves
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Install bypass and commission pipework
Downstream plugging
housing ready for installation
Upstream plugging
housing ready for installation
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Downstream head goes in
first to reduce flow
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Upstream head goes in
second to isolate section
of pipeline
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Mid-section de-pressurized
through vents
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Mid section can now be cut
out and modified/repaired
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After modification/repair, the
mid section is connected to
the plugging housing
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Mid section can now be
re-pressurized through the
vents and the plugging housing
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Mid section can now be
re-pressurized through the
vents and the plugging housing
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Upstream head is
removed first
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Followed by Downstream
plugging head
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Bypass can now be
de-commissioned
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All fittings blanked off Job Complete
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 Pivoting Head
 High Pressure Line Stop from 3” to 48”
 Folding Head
 Low/Medium Pressure Line Stop from 12” to 84”
 Sure-Stop
 Positive Seal Line Stop from 2” to 42”
 HTP (High Temperature/Pressure)
 High Temperature & Pressure Line Stop from 3” to
14”
 Line Freeze Plugging
 Up to 48”
 FloStop
 Water Main Line Stops from 4” to 16”
 EZ Valve Insertion Assembly
 From 4” to 12”
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 Water
 Wastewater
 Air
 Chemicals
 Boiler water/steam
 Natural gas
 Oil/fuels
 Performed on virtually all
and vessels
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types of pipes
 Full Encirclement
– Weld-on
– Bolt-on (Mechanical)
 Shaped Nozzle
 Three-Way Tees
 Perma Stops
 Special Types
– Spherical
– Bottom out
 Typical Delivery Times
– Routine: 10 to 14 Days
– ASAP: 7 to 10 Days
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 Welding Preheat
 Process Start-Up
 Localized Electric PWHT  Refractory Dry-Outs
 Combustion Gas PWHT
 Equipment Sales
 Fixed-Hearth Furnaces
 Equipment Rentals
 Temporary Furnaces
 Equipment Calibration
 Hydrogen Bake-Outs
 Turbine Warming Systems
 Line Thawing
 Coating Cures
 Heat Shrink/Expansions
 Space Heating
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 100+ Man-Years of Heat Treating
Management Experience
 10-Year Average Technician
Experience Level
– “Best of the Best”
 Applications Include:
 Maintenance
 Outages
 Turnarounds
 Capital Projects
 Call-Outs
 24 Hour Service, 365 Days per Year
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 Structural Repair and Expansion Joints
 Water Control (Leak Stoppage)
 Surface Repair (coatings and linings)
 Epoxy Injection
 Pump and Motor Base Repair
 Soil Stabilization
 Pipe Penetration
 Tank Roof Repair
 Secondary containment
 Restoration projects
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
Applications
 Heavy machinery base repairs
 Pump and motor base repair
 Structural support base repair

Epoxy pressure injection
method
– Holes drilled into concrete at
strategic locations
– Two part epoxy resin is injected
– 24 to 72 hours for final cure
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
Polymer cementitious
products and chemical
resistant coatings repair
surface damage as a
result of:
 Corrosion
 Chemical Attack
 Freeze/Thaw
 Wear & Abrasion
 Physical damage
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Solution for problems such as:
Freeze / thaw damage
Corrosion of reinforcing steel
Erosion of the structure
Mineral deposits
Loss of dry environment
Repair sealant
capabilities:
Thin enough to penetrate
“hairline” cracks
Work in flowing water
Bond to wet surfaces
Remain flexible and inert after
quick curing
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
Permanent pipe repair

Stronger than the existing
material

Pipe rehabilitation

Small-bore pipe repairs

Nozzle repair

Tank repairs

Structural repairs
 Applied on site
 No Workshop
 Simple Preparation
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 Simple to Apply
 No Hot-Working
 Conformable
 Non-Hazardous
 Back-fill in 2 hours
 Smart Pig Detectable Features Available
 Cost-Effective Alternative
 Pressure to 3031 PSI
 Temperatures from -13oF to 410oF
 Sizes from 3/8” to 132”
 DOT Compliant
 Meets ASME PCC-2 Code & ISO Standards
251 Furmanite Confidential - 1/9/04
 Resin-impregnated fiberglass tape
adheres to PVC, fiberglass, concrete
and all forms of metal pipes
 Immediately repairs leaks and
reinforces pipes
 Protects against corrosion,
abrasion and impact
 Recommended for pressures up to 300 psi
 Resistant to a wide range of
dangerous chemicals
 Used for underwater repairs
252 Furmanite Confidential - 1/9/04
 Durable and cost-effective solution for permanent
reinforcement and repairs
 Resin-impregnated fiberglass composite wrap
 Stronger than steel, high tensile-and high flexuralstrength product
 Increases axial load strength and load bearing
capabilities in steel (pipe) and concrete
 Remediates pipes, elbows, tees and concrete structures
 Inhibits corrosion and restores pipeline integrity
 Resistant to a wide range of dangerous chemicals
 Works in wet or dry conditions, including underwater
repairs
 Classified according to ANSI/NSF 61
standards for drinking water safety
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Structural repair
provided by
carbon fiber
Flexible materials
conform to
difficult shapes
Repairs are close
fitting & can be
applied in confined
spaces
Materials formed
to shape on site
with no prefabrication
Epoxy bond to
steel provides leak
sealing capability,
chemical &
environmental
resistance
Lightweight repair
kits are easy to
transport &
handle
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 Repairs can be engineered to exceed
the design life of the system
 No hot work required
 No interruption to plant operation
 Industry-leading field safety performance
 Backing of a publicly traded company with a global
presence and knowledge base
 80+ years of proven experience in
solving unique problems
and managing large projects
 Quick response with over 70 locations on 6 continents
 Diverse and flexible solutions for proactive repair,
maintenance and turnaround support
 Experienced and field-proven cross-trained technicians
 OEM equipment and patented technology
 Spending the necessary capital to support your requirements
with our state-of-the-art equipment and tools
255 Furmanite Confidential - 1/9/04
Visit Furmanite
online at
www.Furmanite.com
Or, for more
immediate answers
to your questions…
Contact Tony Raleigh 314-440-1071
e-mail [email protected]
256 Furmanite Confidential - 1/9/04

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