Presentation title second line

Report
ArcelorMittal Tubular Products
Jubail Project (“AMTPJ”)
2nd Sept 2013
0
ArcelorMittal Jubail
Project overview capability highlights
• Constructing a 600,000 t/yr Seamless Tube Mill in
Saudi Arabia to supply the energy tubes market of
the Middle East & North Africa from a local source:
– Product: OCTG (Oil Country Tubular Goods) &
Line Pipe for Oil and Gas
– Manufacturing Size range from 4 1/2” to 16”
– Finishing Size range 2 3/8” to 16” (Green pipe
sourced from inter-company units)
– Approximate split: 60/40: OCTG / Line Pipe
– Heat treatment capability at 330 kt/yr
• Joint venture with Al-Tanmiah Company for
Industrial and Commercial Investment of Riyadh:
Jubail
Confidential Information
AMTPJ – Health & Safety Performance
Health and Safety – June 2013
WEEK No :2
10th to 16th
Aug
AMJ
IBSF
NSH
SAS
IICS
GTS
AAF
PIC
O
AQY
KTZ
EBTI
Total
to
week
Accident
0
0
0
0
0
0
0
0
0
0
0
0
Incident
0
0
0
0
0
0
0
0
0
0
0
0
Near Miss
1
0
0
0
0
0
0
0
0
0
0
1
W*letter
0
0
7
1
0
0
0
1
0
0
0
9
T** letter
0
0
0
0
0
0
0
0
0
0
0
0
*W : Warning letter ** T: Termination letter
WEEK No :
2
AMJ
Man hour
23892
IBSF
407
NSH
60005
SAS
1370
IICS
0
GTS
660
AAF
0
PICO
2808
AQY
0
KTZ
5606
Frequency Rate
0.14
Severity Rate *
0.0003
Man hour for the
week (total)
94748
Man hour worked
to Date
21 822 822
LTI Free Hour From
Last LTI
7 949 849
EBTI
0
Safety Concern:
- Housekeeping
- Repeated none compliance to AMJ Safety requirements
Mitigation:
- AMJ Site Management to assist in enforcing safety requirements
Safety focus for the week :
STORAGE OF FLAMMABLE LIQUIDS
SUBSTANCE
Project Overview
Plant Layout and Equipment Capacities
3
ArcelorMittal Jubail
Built with state-of-the-art technology
 Hot mill: PQF® (premium quality
finishing) SMS Meer (Germany)
 Heat treating: SMS Elotherm (Germany)
and Tenova LOI Italiampianti (Italy)
 Furnace: Tenova LOI Italiampianti (Italy)
 Electrical systems: ABB (Switzerland)
 Cutting: Linsinger (Austria)
 Straightening & hydrotesting: Bronx
(USA)
 Non destructive testing: Tuboscope
(USA)
12-stand sizing mill
 Threading: PMC–Colinet (Belgium and
USA)
4
(9) Operational Readiness – Our Business
Pillars Launch Priority
Priority 1
Q1 ‘13
• Health & Safety
• People
• Product Quality
• Supply Chain
Priority 2
Q2/3 ‘13
Priority 3
Q3/4 ‘13
• Performance
Management
• Organizational Structure
• Marketing & Sales
• Systems
• Government Relations
• Professional Maintenance
• Autonomous Maintenance
• Environment & CSR
• Cost Deployment
• Projects
Product:
Specification and Grades
Seamless OCTG Casing & Tubing
Grades:
H40, J55, K55, M65, L80, C95, N80-1, N80-Q, C90, T95, P110, Q125
High collapse grades also available.
End finishes include:
P-plain end, S-short round thread, L-long round thread, B-buttress thread,
H-Hunting Energy Services premium connection
Seamless Line Pipe
Grades:
6
API5L
B, X42, X46, X52, X56, X60, X65, X70
EN 10208-2
L245NB, L290NB, L360NB, L360QB, L415QB, L450QB
ASTM A53*
A, B
A106*
A, B, C
ASTM A333*
1, 3, 6
* Standard pipe; high and low temperature services
ArcelorMittal – Global R&D
ArcelorMittal R&D…
• Around 1,300 full time researchers
• Annual R&D expenditure of $300 million
• Number one R&D in the industry
• Working on all development axes
– Research into products & steel
solutions
– Process research
– Technical assistance to the plants
• Worldwide network of 11 research
centres, further supported by a network of
scientific and academic partners
worldwide
… strongly supporting specialties
• R&D spending focused on 7 areas:
– Automotive, Packaging, Construction,
Energy, General Industry, Long products
and Special Plates
R&D Key challenges in accordance
with the Group strategy
• Product: Differentiated product offer
• Geography: Support the transfer of technology
between plants
• Value chain: Transverse projects optimising the
product value along the complete value chain
from mining to finished products
Research & development enables to realize our ambitions
in technological innovation and sustainability
R&D Centre – Gent, Belgium
Unique facilities in processing, characterization and testing of metal alloys
Unique facilities in processing and
characterization of metal alloys
• Fully equipped chemical
characterisation laboratory
• Extensive electron microscope
facilities
• Complete coating laboratory
including novel curing techniques
and corrosion laboratory
• All major welding and cutting
techniques available ((hybrid)
laser, SAW, MIG/MAG/TIG)
• Forming and rapid prototyping
capabilities
• Complete facilities for
electromagnetic characterisation
• Large experience in Finite Element
Modeling
Completely integrated
metallurgical processing center
• Wide range of casting
possibilities
• 5 rolling stand of which 2
continuous
• Multi-purpose dynamic
annealing line with transverse
flux inductor
• Complete mechanical testing
facilities
• Advanced characterisation
equipment like dilatometry,
torsion and easy access to high
speed-compression
• Complete sampling preparation
facilities including waterjet
cutting
• Unique reactive continuous
annealing simulator
• Fully equipped hydrogen lab
APPENDIX – A Picture paints a thousand words
9
AM Jubail – Overview
Building
AM Jubail – Overview
Billet Preparation Area
• Construction completed
• Equipment Commissioning ongoing
• First billet cut on 9 May 2013
AM Jubail – Overview
Rotary Heart Furnace
• 200t/hr Capacity
• 48m diameter – 5.5m max billet length
• Construction completed
• Under Commissioning
AM Jubail – Overview
Cone Type Piercer
• Construction walkthrough
• Under Commissioning
AM Jubail – Overview
PQF – Premium Quality Finishing Mill
• Construction walkthrough
• Under Pre-Commissioning
AM Jubail – Overview
Induction Furnace
• Construction completed - walkthrough
AM Jubail – Overview
12 Stand Sizing Mill
• Under Construction
AM Jubail – Overview
Cooling Bed
• Construction completed
• Under Commissioning
AM Jubail – Overview
Hydraulic Systems
• Construction completed
• Under Pre-Commissioning
AM Jubail – Overview
Layer Saw Line
• Most Construction completed
• Under Pre-Commissioning
AM Jubail – Overview
Straightening
• Most Construction completed
• Under Pre-Commissioning
AM Jubail – Overview
Inspection and Prove-up Area
• Most Construction completed
• Under Pre-Commissioning
AM Jubail – Overview
Heat Treatment 1 - Induction Furnace
• Construction ongoing
• Under Pre-Commissioning
Induction
Quench
AM Jubail – Overview
Heat Treatment 2 – Gas fired Furnace
• Construction ongoing
• Under Pre-Commissioning
Tempering
Furnace
Hardening
Furnace
AM Jubail – Overview
OCTG Line
• Construction completed
• Under Pre-Commissioning
Threading
Machine
MPI End
Inspection
Coupling
Torque
AM Jubail – Overview
Hydrostatic Machine
• Construction completed
• Under Pre-Commissioning
AM Jubail – Overview
Coating System
• Construction completed
• Under Pre-Commissioning
Coating System
AM Jubail – Overview
Bundling for OCTG 2
• Areas still under Construction
• Under Pre-Commissioning
Bundling System
AM Jubail – Overview
Final Material Storage
• Area ready
AM Jubail – Overview
LPG / SNG Storage
• LPG Storage ready
• Access road completed
• Awaiting final approval before gas delivery
AM Jubail – Overview
Water Treatment Stock
• Construction completed
• Under Commissioning
Water Treatment Filter
Sea Water Cooling Tower
AM Jubail – Overview
115kV Substation
• Completed

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