Smart Factory

Report
Internet of Things / Industry 4.0
Industry revolution and planned projects in the German Industry
AUGUST 2014 - BERLIN
GOODARZ MAHBOBI
World Champion in Export
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Why is Germany world champion in export ?
Why are other countries able to stand the pace?
With which risks is Germany confronted with?
How can dangers be minimized by using new
technologies?
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Complexity
Level of complexity increases
Smart Factory is a highly complex system with a lot of
individual participants having their own intelligence.
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Revolution Components
BILD ANPASSEN?
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Data in General
» Data is produced everywhere
» According to IBM:
2.5 – 3 exabytes / day
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Data in General
» 90% of data produced in the last two years
» Amount will double every three years
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Data in General
Swimming in data
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Volume (big amount of data)
Variety (many data formats)
Velocity (high performance)
Value (valuable information)
Veracity (quality of data)
Volatility (storage of data)
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Revolution Components
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Mobile
More IP devices than people
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Mobile
Mobile changed the way the world communicates
» 1.5 Billion Smartphones in 2014 (Gartner)
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How long (in years) did it take to get 50 Mio User?
38 years
13 years
4 years
3 years
1 year
0,75 years
0,25 years
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Revolution Components
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Cloud
67%
of adult internet users in the U.S. use
personal cloud services
The Personal Cloud will replace the PC
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Mobile and Cloud
» APPs become more complex
» Business processes
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Mobile and Cloud
Transformation of cultural institutions:
Media Collaboration Platform
Cultural institutions
» Museum of Modern Arts, New York
» Städel Museum, Frankfurt (110.000 exhibits)
» Hess. Landes- und Universitätsbibliothek
Conditions
» Rapid adaptability
» Flexible information retrieval
» Mobile operation based on cloudinfrastructure
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Mobile and Cloud
Car 2.0
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Revolution Components
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Collaboration
Collaboration and Social
» Transformation of collaboration, use of networks,
buying, selling and learning behavior, knowledge
sharing
» New IT-approach
» People
Processes
Collaboration
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Revolution Components
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Big Data
What is Big Data?
» Data fication
1. Clouding data
2. Data Warehousing
3. Trash data
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Big Data
What is Big Data?
Internet Sites, Web Forums, Blogs
Social Networks, eMails, Sensors
From an enourmous
amount of data, only a
small fraction is extracted
as valuable data.
Pictures
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Volume (big amount of data)
Variety (many data formats)
Velocity (high performance)
Value (valuable information)
Veracity (quality of data)
Volatility (storage of data)
Docu
ments
Text
Valuable Information
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Big Data
Big Data technologies
For real time processing of
huge amounts of data InMemory databases are
used
For batch processing of big amounts of
unstructured data the hadoop ecosystem is
used. Big Data analysis is done with the
MAP/REDUCE framework
Use Cases: Analysis of Social Data, eMail
Data, …
Use Cases: Real Time processing of sensor
data or financial transactions
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Big Data
Big Data is the way how discoveries will happen in
the future
Google researchers found out by chance that certain search terms are good
indicators of flu activity.
Today Google Flu Trends uses aggregated Google search data to estimate flu
activity in the different countries.
In future from correlating huge amount of medical data new therapies could be
discovered.
patient records
clinical study
Compute
correlations
with Big Data
analytics
Scientific
publications
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New
therapies
Big Data
Big Opportunities with Big Data Analytics
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Consequences of the revolution
Consequences of the revolution
» Agile Organizations will take the lead
» Shortage of 140,000 to 190,000 people with deep
analytical skills in the U.S. / 1.5 million managers and
analysts
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Consequences of the revolution
The future of organizations
Traditional Organizations
Digital Organizations
» Inflexible IT-Systems
based on application silos
» Scalable IT-Systems
based on cloud, mobile, big data and
collaboration
» Business and administrative processes
with media disruptions
» End-to-End processes
based on collaboration and real-time KPIs
» Hierarchy
Internal and external communication
» Social interaction
with employees, customers and partner
» Limited information
» 360° information
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Future of companies after the revolution
» Mobility
» Big data
» New organizational structures
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The product to be created defines the process
Definition of industry 4.0
Industry 4.0 is a project in the high-tech strategy of the
German government, which promotes the
computerization of traditional industries such as
manufacturing.[1] The goal is the intelligent factory (Smart
Factory), which is characterized by adaptability, resource
efficiency and ergonomics as well as the integration of
customers and business partners in business and value
processes. Technological basis are cyber-physical systems
and the Internet of Things.
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The virtual production helps to reduce waste far
beyond existing approaches by showing real-time
images of the production
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Next steps
» Every step towards IT is a step in the right
direction
» No serial SST, but TCP/IP
» Connecting machines, and taking the
opportunities offered! Be brave, do not be
careless! All accompanied by Dypa!
» Question manual workarounds aggressively
and automatize, IT stocks have to be right
» Draw up 2 pages for funding proposal of IHK /
IT4Work
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In smart factory, social machines share their
knowledge
The smart factory controlls interferences and breaks down existing borders.
Travel, layouts, sequences, operating- and recyclingpoints,
products and technologies are made flexible.
Thereby it shows its full potential by the satisfaction of requirements that have
been conisdered as inconsisten until now. In smart factory, social machines share
their knowledge: They recognize the best parameter through learning
experience, with which they are able to process materials, perceive and inform its
„social network“ and other networked machines, which apply the new setting
automatically..
The intensive use of IT in production requires more
IT-competences in the company.
The coming multiadaptive smart factory will in no case be deserted,
but will require employees which act as decision makers and in the
optimization of processes. The employees will take on responsibility
for important functions in the design, installation, backfitting,
service and the repair of complex cyber-physic productions systems
and the necessary new network elements for the Internet of things.
Besides employees, other stakeholders (suppliers, customers) are
also integrated in the interaction of the factory.
Thank you for your attention
Our Locations
Headquarter Bonn
Subsidiary Darmstadt
Subsidiary Berne
Kurfürstenallee 5
53177 Bonn
Tel +49 228 – 76 36 31 0
Fax +49 228 –76 36 31 3
Kasinostraße 60
64293 Darmstadt
Tel +49 61 51 – 78 90 0
Fax +49 61 51 – 78 90 23 0
Bridelstrasse 37
3008 Berne
Tel +41 31 – 534 07 06
Fax +41 31 – 536 69 78
Reference list
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