Sekai Technology PowerPoint

Report
SEKAI TECHNOLOGY, S.A. de C.V
Reynosa, Tamps, Mexico
W/H SERVICE
VMI Operation
Sorting-Inspection-Rework
1. Introduction


COMPANY NAME: SEKAI TECHNOLOGY, S.A.DE.C.V
(ISO 9001:2008)
QUALITY POLICY:
At SEKAI TECHNOLOGY, we commit ourselves to provide customers with
the best solutions of logistics that fulfill the requirements of customers, in
order to be market leaders and ensure of the personnel that works with us

Parque Industrial Reynosa
Brecha E99 #2105,
REYNOSA, TAMPS C.P. 88785. MEXICO
TELEPHONE: +52(899) 2634078, 1295927 Fax: +52(899) 1295929

BUSINESS STATUS: IMMEX (MAQUILADORA)

OPERATIONS :

ADDRESS:
W/H SERVICE
VMI OPERATION
SORTING-INSPECTION-REWORK
1
1-1. AKIYAMA ENGINEERING GROUP
CLARION
KENWOOD
JVC
SONY
TOSHIBA
AKIYAM ENGINEERING
(Since 1960)
(Yokohama Japan)
AEG A1 LLC
(McAllen, Texas USA)
VELVAC
AEG A1 SA DE CV
(Since1997)
(Toluca,Edo de Mexico)
San Juan Del Rio Plant
(Queretaro, Mexico)
Clarion
ELIKA
HARADA
TOPRE AUTOPARTS MEX
MITSUBISHI ELECT.
PANAMEX (Panasonic Mex)
Reunosa Plant
(Tamps, Mexico)
PHAM (Panasonic Monterrey)
Tijuana, Plant
(BC, Mexico)
SEKAI TECNOLOGY LLC
(McAllen, TEXAS USA)
SEKAI TECNOLOGY SA DE CV
(McAllen, TEXAS USA)
ALL 1 SOURCE ENGINEERING PTE
(Since 2000) (SINGAPORE)
PAVCA
JVC
JUNTEC
KUGAMI
ONEDA
TOYOTA TSUSHO
MITSUWA CHEMICAL
CMK
FUJITSU-TEN DE MEXICO
PASMX (Panasonic Reynosa)
PAVC Networks
2
1-2. Organization Chart
H. AKIYAMA
PRESIDENT / CEO
T. WABO
RICHARD
HERRERA
VICE-PRESIDENT
IT ADVISOR
CARLOS
LARA
OPERATIONS
MANAGER
CARLOS
LARA
JUAN A.
GLEZ
VMI OPERATIONS MANAGER
Brenda
Reyna
IMP/EXP SUPERVISOR
Adara
Jacome
WAREHOUSE
SUPERVISOR
SORTING/QUALITY
MANAGER
Alejandro
Villanueva
SORTING ASSISTANT
GUADALUPE
RODRIGUEZ
ADMINISTRATION
IVETH OLIVEROS,
ELVIA PEREZ
ADMIN. ASSISTANT
3
2. WAREHOUSING

SPACE : 30,000 SqFt (Including Offices)
EXPANDABLE TO APPROX 200,000Sqft

BUILDING: STEEL STRUCTURE AND PREFABRICATED
CONCRETE PANEL


CONTAINER YARD: 5 CONTAINER PARKING CAPACITY
DOCK:
RECEIVING
1
SHIPPING
PICK UP


1
1
PALLET STORAGE CAPACITY: 7,000SqFt
SECURITY FEAUTURE:
GATED SITE, 24/7 SECURITY
SECURITY WEB CAMERA
VIDEO DATA MAINTEINED FOR 3 MONTHS
SCHEDULED PATROL BY SEQURITY GUARD
4
FACTORY LAYOUT
Expandable
5
Security Camera View
6
3. SORTING & INSPECTION
OUR RELIABLE AND
EXPERICENCED QA
STAFF WILL WORK
WITH YOU
7
3.1 SORTING SECTION
PC BOARDS
CHASSIS
(METALLIC
STAMPING PARTS)
PANEL,ESCUTCHEON,LENS
(PLASTIC PARTS)
HEAT SINK
(DIE CASTING)
LCD
8
3.2 LCD INSPECTION
INSPECTION
INSTRUMENTS
OSCILOSCOPE
POWER SUPPLY SOURCE
9
4. Measurement and
Inspection Instruments
Inspection Microscope
Digital Microscope
Height Gauge
CMM
Ionizing Air Gun
10
5. VMI SUPPORT OPERATIONS
(1) BENEFITS
CUSTOMER
SUPPLIER
• INVENTORY REDUCTION
• SERVICE IMPROVEMENT AT COMPETETIVE
• WAREHOUSE COST REDUCTION
⇒ BETTER CASH FLOW
COST OF SEKAI
⇒ BUSINESS EXPANSION
• CLOSENESS TO SUPPLIERS’ INVENTORY
⇒ SHORTER TRANSIT TIME
• SEKAI’S DELIVERY TRUCK IS
AVAILABLE FOR URGENT MATERIAL
COMMON BENEFIT
• MINIMIZING EXPEDITED AIR FREIGHT COST
• NO EXTRA COST FOR TRANSPORTATION WHEN SORTING, REWORKING, AND
VMI
11
(2) VMI OPERATION SEQUENCE
1. CUSTOMER:
2. SUPPLIER:
3. SEKAI:
4. SEKAI:
5. CUSTOMER:
6. SEKAI:
7. SEKAI:
8. SUPPLIER:
RESERVATION / BLANCKET ORDER TO
SUPPLIER
SHIPMENT TO SEKAI VIA NIPPON
EXPRESS (cross-dock for Sekai)
BORDER CROSSING
RECEIVING & INSPECTION WHEN
NECESSARY
DELIVERY ORDER TO SEKAI
SHIPMENT (VIRTUAL EXPORT) TO
CUSTOMER
SHIPPING REPORT TO SUPPLIER
INVOICING
* VMI Warehouse Inventory Can Be Monitored at Potal Site
12
SUPPLIER

VMI PROCESS
2 SHIPPING
1.P/O
7 .PAYMENT
USA
3.CROSS-DOCK
8. INVENTORY
CHECK
INSPECTION
MEXICO
CUSTOMS
4.
INSPECTION
CUSTOMER
CUSTOMS
CLEARANCE
5. PULL ORDER
6. DELIVERY
9. INVENTORY CHECK
SEKAI WAREHOUSE
13
ASN
(advance shipping notice)
Supplier
Nippon Express
Panasonic
Electronic ASN




Electronic ASN
Electronic ASN between Nippon-Sekai-Customer when shipment is in
transit.
Shipment arrival to Sekai; Sekai scans Nippon’s order number and
supplier’s barcode label. Sekai’s system will match and verify against ASN
data.
Minimal amount of manual work in the process of receiving.
High level of efficiency in receiving and productivity
14
Welcome page
http://www.sekaitechnology.com
15
SEKAI’S
* Web Inventory
* EDI System
* Sorting Materials - Module
Pull Order Customer
17
Inventory Screen
18
Pick List
19
Shipment – Delivery Note
20
ASN to Customer
21
Sort Materials Module
- Hold qty.
- Good qty
- NG qty (identification by defect and quantity it).
22
Sort Materials Module
- Identification by defect and quantity it.
Damaged Maintenance
Client: Panasonic Automotive Systems
Supplier: CMK America Corporation
Report Run: 3/6/2013 8:23:05 AM
Date
Invoice#
PO#
FO-CCA-34
Supplier PO#
Packing#
Part#
Bin
No
Good
Sort Issue
03/05/2013
INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781 M3J486601A CMK-NG
03/05/2013
INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781 M3J486601A CMK-NG
546 Foreign Material
63 scratch pad
03/05/2013
INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781 M3J486601A CMK-NG
42 Copper Exposed
02/06/2013
INQ12121721 8048461 20121130/C-PASM-05062-00 2012111237 M3J486617
CMK-NG
8 Obstructed Hole
02/06/2013
INQ12121721 8048461 20121130/C-PASM-05062-00 2012111237 M3J486617
CMK-NG
2 scratch pad
=====
Total:
661
23

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