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Report
Flowmore Ltd.
Your Partner in Sustainable Water
Management Solutions
Water
strategy
Project
Developer
Project Project Plans
Concepts
Project
Promoter
Managed
Services
Solutions
Project
Execution OEM
Water Audits
Agenda
1. Who We Are - Introduction
2. What We Do- Footprints
3. Emerging Market Needs
4. Our Offerings
5. Structured to Deliver Value
6. Industry Application Areas
7. Our Credentials & Case Studies
8. Industry Recognitions
2
Introduction
Pumps: Vertical Turbine, Propeller, Horizontal Split, Non-Clog
Conventional/Submersible, Slurry, Firefighting, End Suction
Back Pull Out
Turbines: Hydro Turbines
OEM
A Global integrated
solution provider in
water domain
(Flowmore)
Non-OEM
(Non-Flowmore)
Partners for Tech.-SBR/EBR/MBBR
Equip.-Filters,
Purifiers,
Drives,
Compressors, Piping,
Electrical,
Instrumentation Automation
Products
Solutions
Flowmore’s Global
Delivery Model ‘ASIST’
Services
WTP, Desalination, STP, Waste Water
Recovery,
Industrial
Cooling,
Irrigation, Flood Control, Integrated
Water Management
EPC
Water Strategy, Sustainable Water Project
Promotion, Development & Mgmt., Water
Auditing, Managed Services for Water Mgmt.,
Water KPO, Performance Mgmt. & Analytics
Design & Engineering, Procurement, Contracting, System
Integration, Erection, Testing, Commissioning, Project Management
in Water Systems, Pumping Stations, Water Treatment Plants,
Substations, Irrigation, Hydro & Thermal Power Plants
3
Flowmore Introduction
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Started manufacturing of pumps in 1946
Leader in large and special application pumps
Wide product portfolio in standard & custom-engineered pumps
Flowmore has had a licensee-association with the world
renowned Fairbanks Morse Pump Corporation , Kansas, USA
Having India’s largest test bed capacity to cater to a maximum of
70000 m3/hr & 6 Mw of motors in 3.3 KV, 6.6 KV or 11 KV
Flowmore has diversified into an EPC, Turnkey Contracts
Technical collaboration with Canyon, USA, for hydro turbines
Having 1000+ committed and skilled workforce
Certifications-ISO9001, 14001, 18001, 5C under implementation
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Our Footprints in Water Lifecycle
Development
•Ground
water
development
•Canal development
•River
basin
development
•Command
area
development
•Desalination
•Inter-basin
water
transfer
•Demand Planning &
mgmt.
•Exploration plans
Extraction
•Groundwater
extraction
•Lift irrigation
•Surface
water
augmentation
•Pump canals
•Pump stations
•Flood control
•Water reservoirs
•Managing
raw
water withdrawal
•Water treatment
•Water quality
Distribution
• Water storage &
transmission system
• Water distribution
systems & irrigation
network
• Measurement
• Monitoring
&
control
• Leakage prevention
• Boosting station
• Quality traceability
• Pressure mgmt.
• Water balance
Reclamation
•Zero Discharge
•Waste
water
recycle
•Effluent treatment
•Sewage treatment
•Sludge treatment
•Drainage system
(UGD)
•Rain
water
harvesting
•Waste discharge
•Territory Treatment
Plant (TTP)
Technology: Pumping Tech., MBBR, SBR, ASP, MBR, UF, RO, Electrical Tech., Instrumentation, Automation, Controls, IT,
Telemetry, Tools, Analytics
Process: Design & Engineering, Program & Project Management, Services Delivery, Performance Mgmt.
Skills: Hydraulic Design (HIS), AutoCad, SCANING, Piping (SmartPlantP&ID, FluidFlow), SIMARIS, Primavera, MS Project
Flowmore ‘s business is structured for ‘Integrated Water Resource Management’
*‘Development’ segment is under future plan
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Emerging Market Needs
Water Demand Segments
Industry
Agri
Civic
•Consistent regulated & quality water supply
for industrial applications
•Concealed techniques to avoid water loss
•Condensed water cooling
•Reduction of leaks in water pipes in industrial
facilities
•Intermediate water reuse
•Mine & Boiler water treatment
•Paste tailing, Fugitive emissions
•Optimization of in-plant waste water reuse
•Installation of waste treatment systems
•Reusing condensates
•Installation of spring valves
•Pressure management in system
•Reduction of leakage, zero liquid discharge
•Compliance with environmental regulations
•Agricultural rainwater harvesting with
fertigation
•Channel control
•Drainage construction
•Drip irrigation
•Irrigation scheduling
•Piped water conveyance
•Sprinkler irrigation
•Trashing stubble
•Better water management plan with
increased monitoring
•Surface water storage through dams &
reservoirs
•Inter-basin water transfer
•Interlinking of water management areas
•Direct use of seawater
•Sea Water Reverse Osmosis (SWRO)
•Reduction of leaks
•Installation of water efficient faucets
•Water-efficient techniques (mulching)
•Pressure management
•Variable waste water flow & concentration
•Reuse of treated municipal & industrial
wastewater
•Aquifer Recharge
•Discharge treated wastewater into
environment
•Smart Metering, Water Grid Mgmt. & CRM
•Audit, Billing & Collections
‘End to End’ solution & service provider for all emerging water needs
6
Emerging Needs in Pumping
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Customized/Tailor made pumps, specific to needs
Varying form factor & metallurgical configuration
Energy Efficient Pumps & long life
High pressure pumps
Slurry pumps- Handling of high concentrations
Slurry pumping as solution for transportation of raw
material (Ores)
• Desalination, WTP/STP package pumps
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Flowmore Pumps for Water Cycle
Water Treatment Station
Flowmore’s Pump Type & Range:
End Suction (H-100M,840m3/hr),
Horizontal Split Case (H-150M
18000m3/hr), Vertical Turbine (H300M,70000m3/hr)
Water Distribution Station
Flowmore’s Pump Type & Range: End
Suction (H-100M,840m3/hr), Horizontal
Split
Case
(H-150M,18000m3/hr),
Vertical Turbine (H-300M,70000m3/hr)
Industrial Waste Water & Slurry
Recycle Station
Flowmore’s Pump Type & Range:
Multi stage (H-300M, 540m3/hr),
Sewage
Submersible
(H61M,2500m3/hr), Non-Clog (H65M,864m3/hr)
Water Extraction/Withdrawal
Station
Flowmore’s Pump Type & Range:
End
Suction
(H-100M,
840m3/hr), Horizontal Split Case
(H-150M, 18000m3/hr), Vertical
Turbine (H-300M, 70000m3/hr)
Discharge Station
Flowmore’s Pump Type & Range:
Multi stage (H-300M, 540m3/hr),
Submersible Sewage (H-61M,
2500m3/hr),
Non-Clog
(H65M,864m3/hr)
Desalination Station
Flowmore’s Pump Type & Range:
End Suction (H-100M, 840m3/hr),
Horizontal Split Case (H-150M,
18000m3/hr), Vertical Turbine (H300M,70000m3/hr)
Sewage Treatment Station
Flowmore’s Pump Type & Range:
Multi stage (H-300M,540m3/hr),
Submersible
Sewage
(H-61M,
2500m3/hr), Non-Clog (H-65M,
864m3/hr)
Sludge Treatment Station
Flowmore’s Pump Type & Range: Multi
stage
(H-300M,540m3/hr),
Submersible
Sewage
(H-61M,
2500m3/hr),
Non-Clog
(H-65M,
864m3/hr)
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Flowmore’s Solutions
Our Solution
Pumping Sol.
Infiltration Well
Intake Well
Rising Mains
Pump Houses
Pumps & Piping
Reservoirs –
Master Balance,
Underground,
Overhead
Water & Waste
Water
Treatment Sol.
WTP- Aeration,
Sedimentation,
DAF,
Filtration,
RO, UF, NF, DM
STP- Primary,
Secondary,
Tertiary
Waste Water
Recovery
Verticals
Industrial
Cooling Sol.
Cooling Tower,
Cooling Ponds,
Heat Exchangers,
Spray Cooling,
Condensers,
Closed Circuit
Cooling, Side
Stream Filters,
Dosing Systems,
Chillers
Irrigation Sol.
Lift Irrigation
Canal Pumping
Flood Control
Drip Irrigation
Irrigation Control
Systems
Flowmore’s Solution Center of Excellence (FSCoE)
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Solutions for Pumping Station
Our Latest Buzz in ‘Pumping Stn’: 50pump houses(raw water/clear water/zonal distribution)
consisting of SITC of 250 large-medium pumps for Kanpur Water Supply, UP Jalnigam, India
Technology
•Multistage
•Vertical Turbine
•Horizontal Split Case
•End Suction
•Propeller
•Non-Clog
•Submersible Sewage
•Fire Fighting
Design & Engg.
•Designing of customized
pumps
•Integrated
pumping
solutions design
•Electro
Mechanical,
Electrical & Automation
Design
•Basic
&
Detailed
engineering
EPC
•Integrated
Project
delivery & management
•BOM & Specifications
•Material
sourcing
&
supply
•On-site
handling
&
installation
•Quality & performance
testing
Managed Services
•Turnkey implementation
& operation
•Yearly and long term
O&M Contracts
•Repair & Reclamation
•Spare part management
•Remote monitoring &
warranty support
•Resource support
Partners:
OEM’s-ABB/Siemens/Crompton/Areva/KEC/BHEL/KOEL/Cummins,
Consultants:
MECON/EIL/MND/CET/CEIL/STUP/CROWN/PDIL/DCPIL/SGS/DGS&D/BVQ/NTPC/FISNER/WAPCOS
Typical Scope of Work: Design, Engg., Manufacturing, Supply, Installation & Commissioning of lift
irrigation pumping stations
Typical Pump Capacity: Overall flow range of 5m3/hr to 70000m3/hr with a head range up to 300 Mtr
Typical Quality Specification: Suitable for Raw/saline/pure /storm/sewage/slurry water
Typical Applications: Feed/Circulating
Irrigation/Fire Fighting/Borewells
Water/Booster/Cooling
Tower/Slurry/River
Intake/Lift
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Solutions for WTP
Our Latest Buzz in ‘Water Treatment Plant’: 200 MLD & 28.5 MLD WTP for M/s Ramky for UP Jal
Nigam at Kanpur, India
Technology
•WTP’s with conventional
treatment
methodssedimentation,
filtration,
chlorination
•PSF / ACF, DM Plants
•RO / UF plants followed by
EDI for highly pure water for
industries
•Multigrade /Dual Media
Design & Engg.
•Entire process design
•Basic
&
Detailed
engineering
•In-house RCC design,
Electro
Mechanical,
Electrical & Automation
Design
• Pool
of
experienced
professionals in WTP
EPC
•Integrated
Project
delivery & management
•BOM & Specifications
•Material
sourcing
&
supply
•On-site
handling
&
installation
•Quality & performance
testing
Managed Services
•Turnkey implementation
& operation
•Yearly and long term
O&M Contracts
•Repair & Reclamation
•Spare part management
•Remote monitoring &
warranty support
•Resource support
Partners: Ramky, IVRCL, Batliboi Environmental Engineers Ltd., Raghu Infra , Protection Engineering
Typical Scope of Work: WTPs for corporations, Filter Water / DM plants for process industries, Highly
pure water with RO- EDI system for Pharma industry
Typical Capacity: upto 200 MLD WTP
Typical Quality Specification: Inlet(Turbidity 400 NTU,pH 7.5- 8.5) Out let (Turbidity < 1.0 NTU, pH 7-8.5)
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Solutions for STP
Our Latest Buzz in ‘Sewage Treatment Plant’: 20 MLD STP for M/s Ramky for UP Jal Nigam at
Allahabad, India
Technology
•STP based on Continuous
flow SBR technology which
involves
collection
of
sewage, pre- treatment
using screens and detrioters
•STP based on MBR
•STP based on MBBR
•STP based on FBBR
Design & Engg.
•Entire process design
•Basic
&
Detailed
engineering
•In-house RCC design,
Electro
Mechanical,
Electrical & Automation
Design
• Pool
of
experienced
professionals in STP
EPC
•Integrated
Project
delivery & management
•BOM & Specifications
•Material
sourcing
&
supply
•On-site
handling
&
installation
•Quality & performance
testing
Managed Services
•Turnkey implementation
& operation
•Yearly and long term
O&M Contracts
•Repair & Reclamation
•Spare part management
•Remote monitoring &
warranty support
•Resource support
Partners: Xylem Water Solutions- for STPs based on SBR process with continuous flow
Typical Scope of Work: Pretreatment for STPs -SBR – Chlorination – Tertiary treatment by Filters / UF
Typical Capacity: 2.5 to 150 MLD
Typical Quality Specification: inlet BoD upto 400 ppm, outlet BoD < 10 ppm
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Solutions for WWR
Our Latest Buzz in ‘Waste Water Recycle’: WWR for SAIL/RSP, under cooling water package
for new plate mill
Technology
•Fluidised Media Reactor
•RO , UF, MBR, MBBR
•Flow equalization
•API separators Screening,
Skimmers
•Corrugated
Plate
Interceptor, Tube settlers,
thickener, scrapers
•Air &Vacuum Flotation, DAF
•Neutralization, Coagulation
Design & Engg.
•Entire process design
•Basic
&
Detailed
engineering
•In-house RCC design,
Electro
Mechanical,
Electrical & Automation
Design
•Pool
of
experienced
professionals in WWR
EPC
•Integrated
Project
delivery & management
•BOM & Specifications
•Material
sourcing
&
supply
•On-site
handling
&
installation
•Quality & performance
testing
Managed Services
•Turnkey implementation
& operation
•Yearly and long term
O&M Contracts
•Repair & Reclamation
•Spare parts management
•Remote monitoring &
warranty support
•Resource support
Partners: Nixie Engineers Pvt. Ltd, VA Tech/WABAG
Typical Scope of Work: Removal of Turbidity by Clari –DAF, Gravity Filtration and UV / O3 disinfection
Typical Capacity: 2 MGD or 300 m3/hr
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Solutions for Industrial Cooling
Our Latest Buzz in ‘Industrial Cooling’: New Plate Mill Cooling System, SAIL/RSP, India
Technology
•Direct Cooling- Spraying
•Indirect Cooling- Heat
Exchangers, Cooling Towers
•Mould /Furnace Cooling
•Mills & Roller Cooling
• Cracker unit cooling
•Boiler & Condenser Cooling
Design & Engg.
• Entire process design
•Basic
&
Detailed
engineering
•In-house piping design,
Electro
Mechanical,
Electrical & Automation
Design
•Pool
of
experienced
professionals in Cooling
EPC
•Integrated
Project
delivery & management
•BOM & Specifications
•Material
sourcing
&
supply
•On-site
handling
&
installation
•Quality & performance
testing
Managed Services
•Turnkey implementation
& operation
•Yearly and long term
O&M Contracts
•Repair & Reclamation
•Spare parts management
•Remote monitoring &
support
•Resource support
Partners: VATech/WABAG , BAMAG , Sothern Cooling Towers
Typical Scope of Work: Design, Supply, Installation, Testing and Commissioning of Cooling Packages in
Metal, Chemical, Petrochemical, Power and Manufacturing Industries
Typical Capacity: ICW -5000 m3/hr, DCW-11000 m3/hr
Typical Quality Specification: Cooling range of 16* C for ICW & 12*C for DCW
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Solutions for Irrigation Sector
Our Latest Buzz in ‘Irrigation’: Lift Irrigation Pump House & Distribution, Kahalgaon, India
Technology
•Lift Irrigation
•Canal pumping
•Flood control
•Drip irrigation
•Sprinkler irrigation
•Hydel technologies
Design & Engg.
•Water volume estimation
for irrigated farm land
•Water flow schedule
•Disaster mgmt. planning
for flood control
•Basic
&
Detailed
engineering
•Electro Mechanical, Inst. &
Automation Design
EPC
•Distribution pipe laying
•Gate control, trunking
•Integrated
Project
delivery & management
•BOM & Specifications
•Material
sourcing
&
supply
•On-site
handling
&
installation
Managed Services
•Turnkey implementation
& operation
•Yearly and long term
O&M Contracts
•Repair & Reclamation
•Spare parts management
•Remote monitoring
•Resource support
Partners: IVRCL, L&T, NCC Ltd., MEIL, Gammon Ltd., Ramky, SPML, Pratibha Industries Ltd.
Typical Scope of Work: Turnkey solution for “Lift Irrigation through SCADA”, “Canal Pumping”, “SITC for
Electro Mechanical”, “Augmentation of Surface Water”, “Automation package for large size gate control”
Typical Capacity: 75000 m3/hr for Lift Irrigation
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Flowmore’s EPC Projects Services
Integrated Project Management Processes
Supply Chain Mgmt.
•Basic Engg., Detailed Engg.
•Equipment and instruments
specifications, sizing, selection
•Cable, piping, instrument
schedules, design & drawings
•Procurement
&
Supply
schedules, BOM, Cost estimate
•Strategic
sourcing,
partnership , bidding
•Contracting, inventory mgmt.
Electro Mechanical
•Slurry Pump, pipes
•Fresh
water
pumping station &
transportation lines
•Electrical
Transmission&
Distribution
Inst. -Automation
•Pressure, flow
tempt. Gauges
•SCADA, DCS, PLC
•System
integration
•Automation
software
Erection & Integration
Testing & Commissioning
•Concurrent
engineering,
design & drawing approvals
•Onsite inspection, equipment
transportation, site handling
•Erection, assembly, integration
•Standalone testing, Cold
testing, hot testing, integrated
testing
•Performance & long run test
•Commissioning & operation
Multi Layer Contracting
Tools, Tackles, Instruments, Dashboards
Design & Engineering
Multi Location Project Execution Framework
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Our Services Offerings
Water based project
promotion
•PPP modes
•BOT/BTO/BLT/BROT/BOO
•CSR initiatives
Project Development
Project Management
•Project concept report
•Project feasibility report
•Detailed Project Report
•Project resource development
•Project contracting
•Technology & vendor selection
•Project plans, scope, deliverables and
resource management
•Time & cost management
•Liaison & subcontracting
•Stakeholder’s expectation management
•Project risk management
Water Management Services
Services in Pipeline
•Managed Services- O&M, Technical Support, Modernization &
renovation, contracting, remote support, waste disposal outsourcing,
utility metering and billing, bill recovery and accounting
•Water footprint auditing, water quality assurance, water network
monitoring & control, water system automation and IT
•Water Analytics, leakage analysis, utilization analysis, pressure mgmt.
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Structured to Deliver Value
‘ASIST’- Flowmore’s Global Value Delivery Model
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Global Footprints
Flowmore’s Geographical Footprint to Enable Global Value
Delivery Model
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Typical Industry Application Areas
Solutions
Pumps
WTP
STP
ETP/WWR
Cooling
Metal
&
Mining
• Process Feed pumps
• Circulating Water Systems
• Boosting Stations
• Intake Pump House
• Cooling Tower Pumps
•Treatment Pumps
•Slurry Transportation
• Demineralised water
plant
• Soft water Plant
• Ion Exchange
• Reverse Osmosis
• Microfiltration
• High rate pressure
filter
• Slurry Transportation
• Dewatering
• BOD plant for Coke ovens
& by-products
• Scale pits
• cooling ponds
• Oil Skimmers & Oil
Separators
• Clarifiers
• Thickeners
• Separators
• Dissolved air floatation
• Roller cooling
• Blast Furnace
cooling
• Converter & LF
cooling
• Coke Quenching
Mould
• Plate mill
• Sheet mill
• Coil mill
• Rail mill cooling
• Dedusting pipe line
cooling
Petrochemical/
Chemical /
Oil & Gas
• Process Feed Pumps
• Circulating Water Systems
• Booster Pumps
• Pump House
• Cooling Tower
•Treatment Pumps
• HPD Evaporation and
Crystallisation
• Desalination
• Reverse osmosis
• Ion Exchange
• Ultra filtration
• API Sludge treatment
• Activated
sludge
ponds
• Aerated Ponds
• General
sewer
system
• API separator
• Mud washing system
• Sour water treatment
• Caustic
treating
system
• Deep neutralization
• Biological treatment
• Dissolved air flotation
• Gravity separation
• Chemical flocculation
• Air flotation
• Trickling filter
• Neutralizers
• Oil/water separators
• Settling chambers
• Clarifiers
• coagulators
• Aerated lagoons
• Acid-Antiscalant SBS
• Air coolers
• Cooling towers
• Once-through
system
• Desalter water
exchange & Trim
cooler
• Distillation Tower
Cooling
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Typical Industry Application Areas
Solutions
Pumps
WTP
STP
ETP/WWR
Cooling
Utility/ Power
• Intake Pumps
•Raw Water Pumps
• Cooling Water Pumps
• Auxiliary Water Pumps
• Miscellaneous Pumps
•Fire Water
•Ash Slurry Pumps
•Water
Treatment
Pumps
•Service Pump
• Pre-treatment-intake screening
• Flocculation
• Sedimentation
• Clarification
• Softening
• Electro-chlorination
• Fluidized bed separation
• Sea Water RO
• Mixed bed ion exchange
• Boiler feed: Continuous ElectroDeionization
• Forced draft degassifiers
• Condensate treatment: - candle
filters
• Pre-coated filters
• Deaerating feed water heaters
• Flue gas
desulfurization
effluent treatment
• IGCC Graywater
treatment
• Zero Liquid
Discharge
• Evaporation
Crystallisation
• Brine Concentrator
• Flue gas desulfurization
effluent treatment
• IGCC Graywater
treatment
• Zero Liquid Discharge
• Evaporation
Crystallisation
• Brine Concentrator
• Steam generation
areas- Boiler
Cooling
• CFB Cooling
• Turbine areaTurbine cooling
• Condenser cooling
• Generator cooling
Cement
• Raw water system
• DM Plant
• Cooling Tower
•Fire Fighting
•Slurry Transportation
• Cement bentonite
slurry wall
• Pressure filtration
for slurry
• Pre-heater cooling
• Kiln cooling
• Planetary Cooler
• Water Spray
System
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Our Credentials- OEM Side
• In-house Design, Engineering and Manufacturing for special application Pumps
• Computer Aided Design, Pattern Shop, Large Foundry for ferrous and Non
ferrous material, Highly Equipped Tool Room, Modern Machinery
• India’s largest test bed having a capacity upto 70,000 m3/hr
• Fully computerized testing with Pump Test Sets up to 6000 Kw
• Stringent Quality Control on raw materials, Silica, Foundry Coke, Pig Iron, etc.
• In-process checks for sand mix, core making, moulding, melting & castings
• In house machine shop equipped with well adequate conventional & special
purpose machines
• Flowmore’s has own Pattern Shop & 4 pattern storage facilities
• Flowmore has own Fabrication Shop with ASME code approved welding facility
• Foundry capable of making ferrous casting upto 8 T/heat & non ferrous casting
upto 1.2 T/heat
• Experience in designing, installing and commissioning a variety of tailor- made
pumping machinery involving pumps, motors, HT/LT panels, piping & its
accessories, cabling and HT sub-stations, SCADA
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Our Select Credentials in Pumps
Qty
(Nos)
5
4
6
5
5
6
5
5
2
20
2
10
5
5
Flow / Pump
Client /
(M3/Hour)
Project
30,000NTPC
19,500APGENCO
16,000NTPC
15,600KPCL
18,000UPRVUNL
15,000NTPC
15,000NTPC
15,000NTPC
13,500SV Power
10,000UPRVUNL
10,620IP TPS
9,500NTPC
14,000Essar
8,300NTPC
Location
/ Place
Mauda
Kothagudem
Bongaigaon
Raichur
Harduaganj
Badarpur
Ramagundam
Unchahar
Obra
Delhi
Badarpur
Vadinar Power
Talcher
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Our Credentials- Project Side
• Executing Complete Water System Package of New Plate Mill, Rourkela Steel
Plant, SAIL
• Executing Complete package of WTP and STP for UP Jal Nigam, UP, India
• Completed ‘Alisagar Lift Irrigation Scheme‘ for Andhra Pradesh Irrigation, India
• Executing Water Supply Scheme for ‘Water Resource Department’ Govt. of
Bihar, Patna, India
• SCADA based 40 Cusec Lift Irrigation Scheme, Stage-1&2, Kahalgaon, Bihar, India
• Executed ‘Bhandara District Lift Irrigation Scheme’ in Maharastra State of India
• Executed ‘Water Supply Project’ in Earthquake effected region of Gujarat for
Gujarat Water Supply and Sewerage Board
• Executed 5 turnkey assignments of Ahmedabad Municipal Corporation, in
Gujarat, India nearing completion – complete electro mechanical works in the
pump houses
• Cooling Water System @NTPC 2x500 MW, Mauda-CW/RW/MUW/SACW Pumps
• Intake system with electro mechanical work, sub station, instrumentation, PLC/
SCADA system for remote operation at Jhajjar Power Limited (2x660 MW), India
25
Case Study 1- Pumping Project
Customer: UP Jalnigam, Kanpur Water Supply, India. A large govt. water utility body
Project Drivers & Objectives:
Our Differentiators:
• Increasing population of the Kanpur city
• To maintain the water supply for remaining part of Kanpur
• To augment water distribution system by installing 400MLD
Raw Water, Clear Water and 36 Zonal Pumping Stations
• To install 12 nos. of Tube wells for ground water extraction
• To build 33 KV substations for powering of various
upcoming pump houses
•
Solution Offered by Flowmore:
• Complete EPC for Electro Mechanical in turnkey mode
• Raw Water Pumping Station- Flowmore provided 3
nos. of Raw water Vertical Turbine Pumps
• Clear water pumping station- HT Operated 06 nos. of
horizontal centrifugal pumping plant (47.5 MLD each)
•
Complete Design and Engineering (EPC) along
with high rating HT OEM Pumps for 5 different
applications
Integrated ground water sources with river water
based distribution system
Benefits to customer:
• This project has given access of safe drinking
water to higher population
• Our design has delivered higher saving of
natural resources like water and energy due to
better utilization and loss prevention
• Zonal pumping station- Flowmore provided Horizontal
Centrifugal split casing pumps with all accessories for
all 36 Zonal pumping stations
• Intermediate pumping station- Flowmore provided 03
nos. Of Horizontal Centrifugal pumping
• Provided 12 nos. of pumping plants for tube wells
• Complete control, measurement and automation
Voice of Customers:
“Though it’s a capacity expansion, however
Flowmore brought differentiation from existing
setup, leading to better utilization of resources ”
26
Case Study 2- Pumping Project
Customer: Surat Urban Dev. Auth., India. A large govt. civic body, 24MLD Water Syst.
Project Drivers & Objectives:
Our Differentiators:
• To implement new water supply scheme for Pal-Palanpur
• To develop water supply distribution system for TP
scheme of 25 MLD
• To reduce operational cost and to have dynamic
operation scheduling through higher level of Automations
•
Solution Offered by Flowmore:
• Flowmore carried out complete EPC in turnkey mode
• Provided 8 Nos. Horizontal Split Casing Centrifugal
Pumps with all accessories
• Chlorination plant with pressure pumps
• Full Bore Electromagnetic type flow meter with
transmitter & totaliser
•
Understood criticality of a public facing utility
agency & created a framework for rapid delivery
Lean and Max. demand for water supply were
studied in detail and accordingly main pumps and
trimmer pumps were suggested to optimize the
energy consumption
Benefits to customer:
• Coverage to new areas with 24x7 water
assurance
• Automation actually improved water resource
availability
• Huge energy saving due to better optimization
• Provided complete Instrumentation and automation
package with PLC, Operator Console, SCADA Software
• PLC based interlocking for all three pumping stations
Voice of Customers:
• Electrical solutions like, 11KV SFU Unit, HT Trafo, MCC
“ Flowmore carried out entire job to our utmost
satisfaction, we acknowledge their excellence ”
27
Case Study 3- Pumping Project
Customer: NTPC, Mouda, Maharastra, India, A large Power Utility Company
Drivers & Project Objectives:
Our Differentiators:
• To fulfill growing power demand of the country
• NTPC launched a green field super thermal power project
of capacity 2x500 MW
• To create a capacity of 30,000 m3/hr for Cooling Water
• To fulfill the water system requirements of VT pumps for
CW System, make up water system, raw water system and
stationary auxiliary cooling system
•
Solution Offered by Flowmore:
• Flowmore met desired cooling requirement by
offering 5 nos. CW pumps having capacity of 30,000
m3/hr along with 2.5 MW Drive
• Flowmore carried out concurrent engineering with a
global technology partner and successfully
manufactured high capacity CW pumps at their
works
• Flowmore constructed biggest test bed with
complete design, engineering for testing of high
capacity pumps up to 70,000 m3/hr
•
•
Rapid Engineering by Flowmore created a
differentiation in terms of stringent time lines
Largest test bed was constructed
Multi geography based Concurrent Engineering
Benefits to customer:
• Critical item of a project like cooling water
system was completed well in advance
• During later engineering stage, column length
of make up water pump increased by 2.7,
Flowmore adapted this change in same pump
category through its change mgmt. process
• Expedited the project through concurrent
engineering
Voice of Customers:
“ Flowmore engineering capabilities for large
capacity pumps are really appreciable, they have
rapid engineering framework”
28
Case Study 4- WTP Project
Customer: UP Jal Nigam, Kanpur, India, Capacity: 200 MLD & 28.5 MLD
Project Drivers &Objectives:
Our Differentiators:
• Ganga Bachao Project is big driver & funded under
JNNRUM Progg.
• To provide safe drinking water to exterior population of
Kanpur City
• Increasing capacity of intake well at river Ganaga by 200%
• Increasing the Capacity of Existing 200 MLD WTP by
another 200 MLD
•
Solution Offered by Flowmore:
• Design and execution of 200 MLD WTP with declining
rate gravity sands filter
• Offered complete pumping solution for intake well of
capacity 8000 m3/hr through 6 vertical turbine pumps
• Designed, supplied and installed Clear water pumping
stations of capacity 4400 m3
• Designed and constructed 28 nos. of ESR of capacity
range 200 KL to 3200 KL
• Rising main piping of 76 Kms and distribution piping
network of 1200 Kms
• House hold utility connection for 0.5 M consumers
• SCADA & PLC based automation package for WTP
•
•
•
Unique engg. & design tool for piping network
(Epanet 7.1 & Water CAD)
Brought GPRS based measurement & control for
all overhead tanks in our Automation solution
Adopted pilling technique for ESR construction for
higher space optimization
Build up excellent PR for land clearance & laying
Benefits to customer:
• This project has given access of safe drinking
water to higher population
• Our design has delivered higher saving of
natural resources like water and energy due to
better utilization and loss prevention
• Due to our better filter design, back washing
cycle has gone down
Voice of Customers:
“ Though it’s a capacity expansion, however
Flowmore brought differentiation from existing
setup, leading to better utilization of resources”
29
Case Study 5- STP Project
Customer: UP Jalnigam, Allahabad, India, Capacity: 20 MLD Sewerage Treatment
Project Drivers & Objectives:
Our Differentiators:
• Growing City Population has created extra water demand
• Increasing the Capacity of Existing 60 MLD STP by another
20 MLD
• Ganga Bachao Project is big driver & funded under JNNRUM
• Protecting the open sewage flow in river Ganga
• To treating Sewage so that the water can be reused for
Irrigation Purposes
•
•
Solution Offered by Flowmore:
• Designed & installed 20 MLD STP on the basis of
Diffused aeration process adjacent to the existing STP
with excellent space utilization
• Designed and supplied the sewage pumping stations
as per the minimum hydraulic losses there by
utilizing minimum power to cover maximum area for
sewage collection
• Designed and Supplied STP on the basis of Diffused
Aeration Process which gives better treated sewage
quality and less power consumption as compared to
existing
• DO Maintained by our sol. upto 2 PPM with achieving
20 PPM BOD at the treated sewerage outlet
•
•
Framework for capturing customer’s requirements
Our technology evaluation and selection framework
is neutral of OEMs & gives cost advantages
Solution designed for reducing the consumables like
power and chemicals
We brought unique framework for digester
optimization
Benefits to customer:
• Better process for treating sewage with better
output characteristics
• Decreasing the energy consumption
• Sludge digester optimized leading to higher
power generation from waste
• Higher utilization of water & Space
Voice of Customers:
“Flowmore’s integrated design, engineering &
solution integration capacity really delivered
Optimization of sewerage treatment”
30
Case Study 6- Irrigation Project
Customer: WRD, Govt. of Bihar, Lift Irrigation Scheme & Distribution, Stage-1 & 2,
Kahalgaon, Bhagalpur, India
Project Drivers & Objectives:
Our Differentiators:
• There was shortage of water for irrigation of agricultural
land in East Bihar & part of state of Jharkhand
• Project was launched to irrigate 112034 acres of land
• Objective of project was to lift 2016Cusec (stage-1:
1038Cusec, Stage-2: 978Cusec of water from river Ganga to
Shiv Phari in 2 stages
• It was envisaged to lay down a water distribution network
through MS Piping up to 4 KM
•
Solution Offered by Flowmore:
•
•
Flowmore used its in-house estimation,
simulation & design framework for CDR
With extensive knowledge of technologies
offered by multiple OEMs, we were able to
infuse right kind of expertise in this project
Our holistic ‘Site’ to ‘Office’ Integration concept
delivered higher visibility to decision makers
Benefits to customer:
• Created conceptual design report for entire scheme
• 6 HSCF pumps of capacity 15300 m3/hr
• Water loss monitoring & control leading to
higher utilization of water resources
• 6 nos. of 6.6KV 900KW motors with FCMA soft
starters
• Automation of pumping, leading to agile
operation with reduced human intervention
• Integrated SCADA based control systems for operation
of irrigation infrastructure, 1st time in Bihar State Govt
• Better water supply planning & demand
scheduling through SCADA system
• Special provision for controlling water
through smart metering
• Higher Energy Efficiency due to SCADA and
Superior Soft starters, leading to reduction in
operating cost
leakage
• Special scheme for reduction of water hammering by
zero velocity valves
Voice of Customers:
• All distribution pipe supplied and installed with inside
epoxy coating to minimize the head losses
“ Flowmore ‘s consultants comes with excellent
design and engineering capabilities which
delivered excellent value in our project”
31
Case Study 7- Irrigation Project
Customer: WRD, Govt. of Bihar, Lift Irrigation Daha Pumping Stn. & Distribution
Pipe Line at Chapra, India
Driver & Project Objectives:
Our Differentiators:
• Irrigation of cultivable land during lean raining period
• Strengthening the raw water supply at canal tail end to meet
the irrigation requirement
• To develop 40 Cusec scheme for irrigation
• To provide reliable irrigation to 5000 accers of agri land
• To lay 5.5 km 1000 mm dia MS pipe line for downstream
water distribution
•
Solution Offered by Flowmore:
•
•
Flowmore used its in-house estimation,
simulation & design framework for CDR
This is an extensive case study in-terms of giving
an integrated solution in electro-mechanical, HT
Systems and Pipe line laying
Our integrated project delivery in EPC space led
to supply of critical items well ahead of time
Benefits to customer:
• Flowmore conducted detailed engineering for solution
as per proposed scheme including CDR
• Assuring irrigation water availability to farmers
• Design, engineering, SITC of 5 Vertical turbine pumps
• Farmers can have now better planning and
productivity on their farm land
• Complete instrumentation and control scheme for
better water supply assurance
• 15 km 11KV HT transmission lines for power supply to
pump house along with switchyard & sub station
• Due to enhanced measurement & control,
reduction in water losses
• Reliability of pumps operation, as dedicated HT
system was proposed
• O&M for entire pumping system for 3 years
• Special distribution piping design for minimization of
head losses
Voice of Customers:
“Advanced project planning by Flowmore helped
us in getting our materials on-site before time,
hence better risk mitigation”
32
Case Study 8- Ind. Cooling Project
Customer: SAIL/Rourkela Steel Plant, India, 4.3MTPA New Plate Mill Cooling System
Drivers & Project Objectives:
Our Differentiators:
• Capacity expansion of RSP to meet higher steel demands
• Cooling is critical for quality of steel plates coming out
from new Plate Mill
• To install two types of cooling water system, viz. direct
cooling & indirect cooling
• Systems for Skid Cooling, Furnace Cooling, Hydraulic
Cooling, and Direct Cooling of mill
•
Solution Offered by Flowmore:
•
•
We have taken entire project in turnkey mode
with a stringent time line of 18 Months
We brought best of breed engineered OEM’s
products and integrated to deliver complete
solution
Offered excellent project management
&
delivery based on ‘ASIST’ model
Benefits to customer:
• Complete design, engineering & SITC of Re-Circulating
Water Pump House, Settling Tank Water House, Scale
Pit Pump House, Plate Cooling Pump House
• Well engineered solution
needs
• Flowmore has provided all pump related solutions as
OEM
• Micro level project plan helped customer to
have better control on various other related
activities under modernization program
• 4 cooling towers each for ICW General (2250 m3/hr)
ICW Furnace (2250 m3/hr), DCW Mills (5000 m3/hr),
IDW Plate Cooling (6000 m3/hr)
as per emerging
• Well developed procurement & supply
schedules actually reduced dependency on
external agency, hence project risk
• Filtration Plant with 20Nos. of filters 500 Cum/hr/unit
• Highest level of Automation through Level-1, Level-2
systems (PLC & SCADA) for controlling cooling
parameters
Voice of Customers:
“Flowmore has brought excellent integrated
design, engineering & execution capability, which
made us to focus on our core business”
33
Case Study 9- Automation System
Customer: UP Jal Nigam, Kanpur, India, Automation of Existing 200 MLD & New
2x200 MLD WTP
Drivers & Project Objectives:
Our Differentiators:
• To provide consistent safe drinking water to growing
population of Indian city of Kanpur
• Back wash of filters is very high inertia process control
application, requires very accurate control and monitoring
• Old relay logic based automation was manual, was not able
to take care of critical functions of this plant
• Objective was to automate this manual system
•
•
Solution Offered by Flowmore:
•
•
Initial few installation in India of MIRANO
Given CITECT SCADA in redundant server client
architecture
Auto report generation module
We brought best of breed engineered OEM’s
products and integrated to deliver complete
solution
Benefits to customer:
• Offered PREMIUM + MIRANO for distributed control
• Full automation against old relay based logics
• PREIMIUM with 128DI/128DO/16AI/16AO at top for
monitoring intra bed interlocks, common utility PIDs
• Integrated centralized control for large process
plant
• MIRANO –M340 18 Nos. 1 each for individual bed
with Ethernet and Modbus port
• Accurate control over back wash cycle
• MIRANO with 64 DI/64DO/8AI/4AO
• All safety interlocks against sand blowing,
blower over load, back water thrust etc.
• Provided a Redundant SCADA CITECT
• Helped to manage man power in better way
• Enabled Auto report generation and intelligent system
monitoring
Voice of Customers:
“They understood our automation requirement
from depth & retrofitted latest technologies in a
critical running setup scenario”
34
Case Study 10- Managed Services
Customer: KMDA, W.B., India, 12 months O & M of Clear Water Pump House
Drivers & Project Objectives:
Our Differentiators:
• To increase access of safe and clear drinking water to
citizens of Kolkata Metro City
• Clear water generated by 30 MGD WTP at Kalyani to be fed
to downstream reservoirs for further distribution
• Project scope was to engineer, manufacture, supply, test,
commissioning & Operations & Maintenance Of 2 batches
of Horizontal Spilt Casing Centrifugal Pump Sets
•
Solution Offered by Flowmore:
• Spilt case pumping solution was proposed in 2 batches
• 1st batch to feed 3 large zonal under ground reservoir
• 2nd batch of spilt case pumps to feed sub-zone ESRS
• Flowmore proposed its Managed Services Model
• Flowmore offered 24x7 operational support of the
Utility by adopting SLA based SOPs
• Flowmore offered 24x7 maintenance support to the
Utility by performing preventive and breakdown
maintenance through SMPs
• Setting up of service support CoE for delivering high
end technical knowhow and KDB for problem
resolution
•
•
•
Knowledge Management Framework for problem
diagnosis and resolution
Automatic fault tracing and diagnosis framework
Managed inventory framework for key spare parts
Remote virtual service support
Benefits to customer:
• Our design and engineering capabilities actually
made customers operations seamless
• Our on-site and off-site support model delivered
cost advantage and responsiveness
• Our tailored made SOPs and SMPs assured high
availability and delivery quality of water system
• Our customer able to meet its social commitments
Voice of Customers:
“ Flowmore took up entire project holistically and
its O&M capability really enabled us to meet our
stringent commitments in necessary services like
Water Supply ”
35
Glimpses of Our Projects
36
Recognitions- Voice of Customers
Director (Projects), of A leading metal
& mining firm
VP (Engg.),
Organization
of
A
leading
Industrial
MD, of A large City Water Supply Utility
37
Select Customers
38
Contacts
Phone : +91-124-3010883 to 92
Fax : +91-124-3010895 , 3010896
Corporate Email : [email protected]
[email protected]
Visit Us On:
www.flowmoregroup.com
Corp. Office: FLOWMORE LIMITED
443,Udyog Vihar , Phase-III ,Gurgaon 1220016, Haryana , India
Other Offices in India:
International Representatives :
Ahmedabad: [email protected]
Mumbai:
Kolkata: [email protected]
Chennai: [email protected]
Indore: [email protected]
Hyderabad: [email protected]
Bangalore: [email protected]
Patna: [email protected]
Raipur: [email protected]
Jamshedpur: [email protected]
Bhubneshwa: [email protected]
Jaipur: [email protected]
USA: New Jersey, Chicago
UK/CE: London, Manchester
Australia/NZ : Brisbane, Auckland
APAC: Hong Kong, Singapore
Middle East: Dubai
Africa: Johannesburg

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