***** 1 - ОАО "Омскнефтехимпроект"

Report
Omsk, 2014
“Omsk Design Engineering Institute
for petroleum and petrochemical
industries”
“OMSKNEFTEKHIMPROEKT”
Open Joint Stock Company
Date of foundation • February 17, 1953
2
Legal address
• 1, Еngineers Boulevard, Omsk,
644050, Russian Federation
Mailing address
• 1, Еngineers Boulevard, Omsk,
644050, Russian Federation
Contact us
• +7 (3812) 28-55-34
Fax
• +7 (3812) 28-55-44
E-mail
• [email protected]
ONHP branch offices
Share of International Business Projects make 64%
Engineering resources – 450 employees
Moscow
Omsk (Central Office)
Belgrade
Atyrau
Nakhodka
Astana
Beijing
Dubai
- currently existing ONHP branch offices
- Branch Offices to be established in 2014-2015
- ONHP Representative Office in Atyrau
3
Cooperation with International Companies
ONHP has signed agreements with world leading engineering companies such as Kellogg
Brown & Root (Great Britain), Sinopec Engineering (China), CB&I Lummus Global (the
Netherlands).
ONHP performs the design in accordance with international and European Codes and
Standardsв (ASME, API, DIN, ANSI, EN)
Engineering:
KBR (USA)
AXENS (France)
Sinopec Engineering
(China)
CB&I Lummus
(Czech Republic )
Marubeni (Japan)
UOP (Great Britain)
Tecnicas Reunidas
(Spain)
JGC Corporation
(Japan)
4
Technology Development:
Shell (USA)
Ineos
Foster Wheeler
(USA)
ONHP competence
Investment Phase
Pre-Investment Phase
Pre-FEED
Conceptual Project
Basis;
Pre-Feasibility Study;
Bankable Feasibility
Study;
Basic Engineering
(BDEP);
Basic Implementation
(Project Design);
Definitive
Implementaion
(Detailed Design)
FEED / “PD”,
Detail Design
Equipment
procurement
FEED / PD Documentation
Equipment
development;
procurement;
Design and Estimate
Equipment
Documentation expertise
procurement
support as per local
management
requirements of facility location;
and control;
ITB/Bid Package Development
Engineering
for Contractor’s Work and
supervision
Equipment Procurement;
over equipment
Performance of Engineering
manufacturing;
Survey (all types);
Equipment
Detailed Design Package
forwarding
Development;
Optional Equipment Design
Development;
Development of Reference
Standards for Construction
Method Statements
Operation Phase
Construction
ЕРСм services for
new construction;
Apart:
Schedule Control;
Project Budget
Management;
Field and
Engineering
Supervision over
Construction
Operation
РМС services for
reconstruction and
modernization
facilities, including
field and engineering
supervision;
Operation Manuals
Development
(Emergency Response
Plans; Process and
Engineering
Procedures)
For ЕРС Services ONHP is willing to share it with international companies
based on consortium
5
Engineering, Equipment Procurement, Construction, ЕРС
(Hard-& Software)
PreFEED
Basic Engineering
Design Packages
FEED, Design
documentation
Detailed Design
Documentation
Procurement
Construction, precommissioning
Operation
PIMS
Aspen Icarus
Aspen Icarus
Aspen Icarus
Aspen Icarus
(AspenTech)
(AspenTech)
(AspenTech)
(AspenTech)
(AspenTech)
Refinery process diagram
optimization based upon
linear simulation taking
into consideration market
researches on product
yield maximum increase
Economic evaluation of
assumed solutions
Detalization of economic
evaluation
Analysis based upon
construction results (as-built)
Analysis based upon
operation results
SmartPlant P&ID SmartPlant P&ID SmartPlant P&ID
(Intergraph)
(Intergraph)
(Intergraph)
SmartPlant P&ID
Process Flow Diagrams
updating at “Project” stage
Process Flow Diagrams
for all processes
Process Flow Diagrams for
processes
(Intergraph)
Process Flow Diagrams updating
at “Detailed Design” stage
Piping classes, equipment correlation in 3D
simulation and equipment tags in P&ID
SmartPlant 3D SmartPlant 3D
(Intergraph)
Layout decisions in 3D
Facility 3D-Model
SmartPlant
Foundation
ONHP is applying the software
products, which allow planning
and control implementation of
entire project at the very early
Project Phase. That meets all
current world requirements
pertaining to each design phase
starting from Justification of
Investments and up to Operation.
(Intergraph)
Facility data storage and
systematization
SmartPlant
Instrumentaton
(Intergraph)
Detailed Design for
Instrumentation
SmartPlant
Electrical
(Intergraph)
Detailed Design for
Electrical
6
SmartPlant 3D SmartPlant 3D
(Intergraph)
SmartPlant
Materials
(Intergraph)
Orders development
and processing
procedures, orders
technical part
(requisition), Appendix
to Contract (purchase
order)
(Intergraph)
(Intergraph)
Physical model for all
construction and installation
assembly unit, isometrics.
Control based upon laser
scanning
Operating production
3D- Model
PIMS
(AspenTech)
Production plan
including sales
demands due to options
in Plant operation mode
Project Management Control (РМС) (technical resources)
PS
Project management control
Projects
planning and
control
Document flow
management
3D
3-D Design
Procurement
Production
management
Sales
Human
Projects
system management Resource
Finances
Controlling
management
Project Management. Project management including
planning and control.
Timesheets. Data acquisition on actual working hours and
material expenditures.
PrimaveraWeb (MyPrimavera). Remote access for internal
and external users + additional functions providing
visualization at analytical data review.
Document flow and document archives
It allows defining major process and construction blocks, which
influence start point of commissioning depending on their
readiness state; it also enables to accurately coordinate
installation sequence of major equipment and critical
construction structures.
It allows performing quality control of critical structures and
process equipment installation at early installation stage by
scanning implemented works and performing stacking on target
model.
Software complexes integration allows covering all processes within the refinery
7
Communication
organization
for по
project
Организация
коммуникаций
проектуrealization
Client
General Designer
Vendors
Licensors
General Designer
Contactors
Design companies
Communication procedure defines a
specialist responsible for carrying on
correspondence and providing coordination
with other project participants
Communication procedure determines project
procedure:
 Letters, MOMs, other documents designation
procedure;
 Addressees and mailing lists;
 Format of documents to be submitted;
 Electronic documents arrangement rules (uploading
onto ftp-server);
 Project reporting forms;
 Letters reply and reporting submission deadlines.
8
Communication
procedure defines
technical resources
and access rights of
project participants
 Initial data
 Initial data
 Design and
 Letters
estimate
 MOMs
General
documentation,
Designer including revisions Accountancy
 Letters
 Initial data
 MOMs
 Design and estimate
documentation, including
revisions
 Letters
Ftp-server
MOMs
 Accountancy
 Initial data
 Design and estimate
 Design and estimate
documentation, including
documentation, including
revisions
revisions
 Letters
 Letters
 Accountancy
Project
MOMs
Client
participants
Communication procedure determines:
 Letters, MOMs, other documents designation
procedure;
 Forms of accompanying documents
(Transmittal);
 Requirements for design and estimate
documentation naming, including revisions and
considering automatic processing of document
packages based upon attached list (Transmittal);
 Applied code numbers for design and estimate
documentation
Experience in General Design
Oil Company
9
Refinery
Capacity,
MTA
Site, ha
OAO Gazpromneft (Russia)
OAO Gazpromneft – Omsk Refinery
19,5
1125
NIS a.d. (Serbia)
Pančevo Refinery, Novi Sad Refinery
5,7
320
Oil Company “Alliance” (Russia)
OAO Khabarovsk Refinery
3,0
90
AO Oil Company “KazMunaiGaz”
(Kazakhstan)
TOO Atyrau Refinery
5,0
242
Work in progress for gas- and petrochemical facilities during the last 2 years
Feed Capacity
Petrochemical Complex at
TOO Atyrau Refinery
(General Designer)
General contract to perform Project Design
Documentation, Basic Design approval.
Catalytic Reforming Plant.
Aromatics Plant
(benzene, toluene, paraxylene).
Off-Site Facilities.
1 MTA
1 MTA
Москва
Омск (Центральный офис)
Deep Oil Refining Complex
16 Process Units:
Белград
1. Fluid Catalytic Cracker
at TOO Atyrau Refiney
2.4 MTA
2.
Non-Saturated
Gas
Fractionation
Section
Астана
(General Designer)
3.
LPG
Desulphurization Unit.
General contract to perform Project Design
2.4 MTA
4. Pre-Treatment. Oligomerization Unit.
Documentation and Basic Design approval.
5. Butene Oligomerization Unit.
The institute has developed Bid package for
6. Polybenzine Hydrogenation.
7. Cat Naphtha Selective Hydrogeneration Unit
ЕРС. Public hearings were held and positive
LCCN (Light направлена
Catalytically Cracked
Naphtha)
Стратегия
создания
и развития
филиалов8.
компании
на приближение
места разработки
conclusion of
the Kazakhstan
State Expertise
Etherification Unit
1.2 MTA
рабочей
документации
дляHydrotreater
сокращения коммуникации в процессе
9. Naphtha
Committee
were received. к месту строительства
10. Gasoil Hydrotreater
производства строительно-монтажных работ.
11. Sulphur Recovery Unit
At present ONHP performs engineering
12. Amine Regeneration Unit
consulting for ЕРС Contractor – Sinopec
13. Sulphur Recovery and Forming (Granulation) Unit
14. Saturated Gas Fractionation Section
Engineering.
- существующие на сегодняшний день
офисы ОАО «Омскнефтехимпроект»
15. Isomerization Unit
16. Hydrogen Production Plant
- офисы, открытие которых запланировано в ближайшем будущем
10
1.4 MTA
Work in progress for refinery and petrochemical facilities within the last 2 years
Feed
Capacity
11
Primorsky Petrochemical Plant
Including terminal. (General Designer)
General design with Subcontractors project
activities coordination, BDP acceptance,
facilities affixment on General Layout, Off-Site
Facilities design.
Topographic and geodesic, geological and
engineering, engineering hydrometeorological,
engineering and ecological investigations,
topographic survey performance.
Declaration of Intent development.
Project Design documentation development.
Project Design documentation has been performed for 281 facilities
including 13 Combined Process Units :
-Pyrolysis Unit
-MEG Plant
-LAO Plant
-PE Plant
-Styrene Unit
-Combined Fluid Catalytic Cracking (FCC) Unit
-C4 Alkylation Unit
-PP Plant
-Desalter&CDU&VDU-20 Complex
-Aromatics Complex
-Hydroprocessing Unit
-MDEA and Sulfur Regeneration Unit
-Flexicocking Unit
OOO “RN-Tuapse Refinery”
Detailed Design Documentation development
Hydrogen Unit (the largest in Russia)
LPG Storage and Self-Loading Complex
Crude Oil Tank Farm Modernization (3 Spheres + concrete
dike with the capacity of 20 000 m3)
Far-East Petrochemical Complex including
terminal. Nakhodka city
Engineering investigations, topographic survey,
Project Design documentation development for
Plants and Off-Site Facilities, Subcontractors
coordination, facilities affixment on General
Layout
-Pyrolysis Unit
-PP Plant
-PE Plant (Gas-phase)
- PE Plant (Slurry)
-LAO Plant
-MEG Plant (monoethyleneglycol)
20 MTA
236 TTA
(hydrogen)
10 MTA
Work performed in regard to gas- and petrochemical facilities within the last 2 years
Белград
Астана
OOO Tobolsk-Neftekhim
Broad Fraction of Light Hydrocarbons Processing
Complex Expansion (min. 5.8 MTPA)
(General Designer)
Gas Fractionation Unit – 2.
Northern and Southern Bases
Project and Detailed Design documentation
development, GlavGosExpertise
undergoing and positive conclusion receipt.
Feed Capacity
3.2 MTA
Feed Capacity
OAO SurgutNefteGas
Gas Processing and Compression Facilities No.1, 2
for associated gas processing and recovery of
broad fractions of light hydrocarbons from such
gas and dry stripped gas recovery
(General Designer)
Gas Processing and Compression Facility
No.1, 2.
Project and Detailed Design
documentation development,
GlavGosExpertise undergoing and positive
conclusion receipt.
4.0 bln. m3 / year
Feed Capacity
Khabarovsk Refinery
Hydroprocess Complex Facilities (General
Designer)
Off-Site Facilities for Hydrocracking,
Hydrotreating Combined Unit
Khabarovsk Refinery
Москва
VT-Visbreaker Complex (General Designer)
VT Unit; Visbreaker;
Off-Site(Центральный
Facilities.
Омск
офис)
12
1 MTA
500 TTA
1.8 MTA
750 TTA
12
Work performed in regard to gas- and petrochemical facilities within the last 2 years
Feed Capacity
Gazpromneft – Omsk Refinery
FCC Naphtha Hydrotreating & Diesel
Hydrotreating Complex
(General Designer)
FCC Naphtha Hydrotreating.
Diesel Hydrotreating.
Off-site Facilities
1.2 MTA
3 MTA
Gazpromneft – Omsk Refinery
Off-site Facilities for Light Naphtha Isomerisation
Plant (Isomalk-2) (General Designer)
Off-site Facilities for Isomerisation Plant
800 TTA
Gazpromneft – Omsk Refinery
Gasoline Quality Upgrading Complex
(General Designer)
Continuous Catalytic Reforming Plant.
Off-site Facilities
Hydrogen Plant reconstruction at
Gazpromneft Moscow Refinery JSC.
(General Designer)
Detailed Design documentation development.
1 MTA
20 500 Nm3/h
Feed Capacity
MHC/DHT Complex at Pančevo Refinery
(General Designer)
Москва
13
Hydrotreater / Hydrocracker (FEED+DD)
Sour Water Stripper
Gas Fractionation Unit Modernization
Off-Site Facilities
LPG Storage
Омск (Центральный офис)
3 MTA
13
General characteristics of Far- East Petrochemical Complex
Complex capacity
Complex area
Construction term
1.Propylene Plant "Innovene PP“ process
2.PE (gas-phase) Plant for "Innovene G“
process
3.PE (slurry) Plant for "Innovene S“ process
Ineos Commercial Services (UK) Limited
4. Pyrolysis Plant
5.LAO Plant “AlphaHexol (TM)”, “AlphaButol
(TM)” processes
6.MEG (monoethyleneglycol) Plant
PE and PP Plants capacity
Lummus Technology Inc
Axens IFP Group Technologies
LLI equipment quantity
14
10 MTA of hydrocarbon feedstock (HES capacity685 MW)
Finished commodity: Polypropylene, Polyethylene,
Monoethyleneglycol, Butadiene, Benzene, Pyrolis
Gasoline, Fuel Oil
Plant area 620,97 hectare including:
Terminal area– 56,43 hectare
2013-2017 – Site Engineering Preparation and 1st
term Construction
Ineos Commercial Services (UK) Limited
Ineos Commercial Services (UK) Limited
Shell Research Limited
For PP– 800 TTA
For PE (S) – 350 TTA
For PE (G) – 500 TTA
320 kinds of equipment
THANK YOUR
FOR YOUR ATTENTION!
1, Еngineers Boulevard, Omsk, Russia
Tel. +7(3812) 28-55-34,
Fax +7(3812) 28-55-44.
E-mail: [email protected]
Web: www.ONHP.ru

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