Aluminium Products

Report
RICO Auto Industries
Submitted by
SHIVAM PARASHER
RICO Corporate Presentation
Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities
RICO Group – Joint Ventures & Subsidiaries
FCC RICO
50% FCC
50% RICO
Clutch Assembly
Two Wheelers &
Four Wheelers
CONTINENTAL
RICO
50% CONTINENTAL
50% RICO
Hydraulic Brake
Products & Services
Vehicles of all Classes
MAGNA Powertrain
RICO
50% MAGNA
Powertrain
50% RICO
Oil Pump
Water Pump
(Automotive Engines)
(India & Europe)
RICO JINFEI
7.5% JINFEI
92.5% RICO
Aluminum Alloy Wheels
Two Wheelers
RICO USA & UK
Wholly Owned
Subsidiary
100% RICO
Assembly, Logistics
Customer Support
RICO Group – Plant & Facilities – Locations
Account Management, Logistics &
Warehousing, Assembly Operations
Michigan USA
London UK
Manufacturing Facilities
India
1.
RICO (Dharuhera) – Aluminium Die Casting & Machining
2.
RICO (Gurgaon) – Aluminium + Ferrous + Dies & Moulds,
R&D, CAD CAM CAE
3.
Joint Venture – FCC RICO (Manesar) – Clutches
4. Group Company – RCL (Ludhiana) – Ferrous Casting &
Machining (Low Volume)
5. Group Company – RCL (Manesar) – Aluminum Casting &
Machining (Small to Medium Size Parts)
7. New Plant RICO (Singur
8. New Plant RICO (Chennai)
6. Joint Venture – FCC Rico (Chakan Pune)
+ Planning New Plant RICO (Pune)
Sanand)
RICO Group – Gurgaon Campus
Ferrous
Machine Shop – 3
Multi Floor
Ferrous Foundry - 2
Power House
Utilities
Eng Office
Training Room
Aluminum
HPDC Plant 1
Ferrous Foundry - 1
Ferrous Machine Shop – 1
Dies Moulds
CAD CAM CAE
Ferrous Machine Shop – 2
Corporate Office
R&D
Aluminum
HPDC Plant 2
RICO Group – Other Plants & Facilities
RICO Dharuhera
Aluminum Die Casting & Machining
FCC RICO (JV) – Clutch System
Manesar India
RICO New Plant – Singur, West Bengal
Focus – Tata NANO + Aluminum Products
RICO Manesar Plant
Aluminum Die Casting & Machining
CONTINENTAL RICO (JV) – HBS
Gurgaon India
RICO JINFEI Manesar
Alloy Wheels & Aluminum Parts
MAGNA RICO Powertrain (JV) – Oil & Water
Pumps – Dharuhera India
RICO New Plant – Chennai, Tamil Nadu
Focus – New Customers & New Projects
History & Growth Milestones
JV with CONTINENTAL Automotive Systems (Hydraulic Brakes)
2007-09
2004-06
2003-04
JV with MAGNA Powertrain (Oil Pump, Water Pump)
JV with Jinfei China (Aluminum Alloy Wheels – 2 Wheelers)FORD Q1
Added Customers – JATCO, Mann & Hummel, Magna, Renault, BMW
R&D Center Started
Added Customers – NISSAN, TATA (Small Car Project), Perkins
Enhanced Ferrous and Aluminium Capacity
Added Customers – GM, Caterpillar, Honeywell, Detroit
Diesel, Volvo
2000-02
Full Service Engineering Design Development
Added Customers – FORD, LandRover, Jaguar
TS 16949
ISO 14001
OHSAS 18001
1999-00
Aluminium Die Casting & Machining (Gurgaon)
QS 9000
1994-96
1990-92
1985-86
JV (50:50) FCC RICO (Clutch Assembly)
Started Exports – GM, Eaton, Cummins
International Market OEM Supplier – MEC Japan
Ferrous Casting & Machining (Gurgaon)
Focus – Maruti Suzuki
Technical Collaboration FCC Japan
Commercial Production Started (1986)
Aluminium Die Casting & Machining (Dharuhera)
Focus – Hero Honda & Maruti
8 Suzuki
ISO 9000
Current Global Customer Base
North America
Europe
India
Japan/ ASEAN
Two Wheelers
Passenger Cars
Commercial
Vehicles
System Suppliers
Matsusaka
Engineering
Our Product Range – Components & Assemblies
Engine
Transmission
Chassis
Suspension &
Braking System
Oil Pump Assembly
Balance Shaft Assembly
Clutch Assembly
Wheel Hub Assembly
Fuel System Parts
Gear Housing
Transmission
Brake Panel Assembly
Lube Oil Filter Heads
Main Bearing Caps
Support Assembly
Brake Disc
Exhaust Manifolds
Water & Air Connections
Differential Case
Brake Drums & Rotors
Turbine Housings
Flywheel Assembly
Gear Shift Forks
Knuckles
Center Housings
Timing Cases
Intermediate Plate
Crank Cases & Covers
Oil Filter Adaptor
Pressure Plate
Caliper & Anchor
Cylinder Head Cover
Engine Brackets
Rear Case
TMC Tandem Master
Oil Pan
Cylinder Block (Ferrous)
Transmission Case
Cylinder
Intake Manifold Cover
Cylinder Block (Aluminum)
Front Cover
Valve Cover
Side Cover
Under Development (SOP 2009)
Cylinder Head (Aluminum)
Development (SOP 2009)
RICO Corporate Presentation
Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities
Our Integrated Services – Concept to Delivery
R&D – Design Development,
Testing & Validation
Program Management
Engineering CAD CAM CAE
Manufacturing – Dies & Tooling
Casting – Aluminium & Ferrous
Manufacturing Engineering
Machining & Assembly
Logistics Management
Aluminium
76 High Pressure Die Casting Machines (135 – 1800 Tns Locking Force)
Largest High Pressure Die Casting Capacity in India
First Company in India (apart from OEMs) Making Aluminum HPDC Cylinder Block
Strategy: Expand 2500- 3000 Tns + Low Pressure/ Gravity
Ferrous
4 Moulding Lines - 2 DISA & 2 Horizontal (SINTO & DISA)
Vertical Size ( 650 * 535 * Thickness 130~330)
Horizontal Size ( 610 * 510 * Thickness 200+200)
Machining & Assembly
Over 1,000 Machines (CNCs & SPMs)
One of the Largest Machining Facility in India
We Machine All Our Castings
Over 50% of Our Product Range is with Assemblies
Aluminium Products (Motorcycles)
Hubs & Brake Panel Assemblies
Annual Capacity: 7 Million Sets
Aluminium Products (Motorcycles)
Clutch Assemblies
Annual Capacity: 5 Million
18
Confidential & Proprie
Aluminium Products (Two Wheelers)
Crank Cases
Annual Capacity: 1 Million
Aluminium Products (Cars)
Oil Pump Assemblies
Annual Capacity: 750,000
Aluminium Products (Cars)
Cylinder Head Covers Assembly & Oil Pans
Annual Capacity: 350,000
Aluminium Products (Cars)
Transmission Cases
Annual Capacity: 300,000
Aluminium Products (HCVs) & Cars
Cylinder Head Covers
Annual Capacity: 350.000
Aluminium Products (HCVs)
Fuel System Components
Annual Capacity: 400,000
Aluminium Products
Brackets
Annual Capacity: 7.5 Million
Ferrous Products (Cars)
Brake Discs & Drums
Annual Capacity: 2 Million
Ferrous Products (Cars)
Differential Cases
Annual Capacity: 600,000
Flywheels
Annual Capacity: 250,000
Ferrous Products (Cars)
Steering Knuckles
Under Development
Ferrous Products (Cars)
Balance Shafts
Annual Capacity: 120,000
Ferrous Products (HCVs)
Main Bearing Caps
Annual Capacity: 2 Million
Ferrous Products (Cars)
Automatic Transmission Bracket Assembly
Annual Capacity: 1.2 million
Ferrous Products (Cars)
Exhaust Manifolds
Annual Capacity: 1 million
Turbo Charger Parts
Turbine Housings
Annual Capacity: 1 million
Ferrous Products
Clutch Parts (Intermediate Plate & Pressure Plate) & Rear Cases
Annual Capacity: 200,000
Ferrous Products (Cars)
Cylinder Block (Gray Iron)
Annual Capacity: 300,000
Aluminum Products (Cars)
Cylinder Block (Aluminum HPDC) TATA NANO
RICO Corporate Presentation
Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities
Engineering CAD CAM CAE
Competitive Advantage: Manufacturing Experience Combined with Engineering
CAD CAM CAE Center
Advantages
Capabilities (Over 60 Seats)
CAD CAM Computer Aided Design & Manufacturing
Unigraphics, Pro E, Catia, C3P, Ideas, Vericut
CAE Computer Aided Engineering
Magmasoft, FEA, CFD, Ansys, FCX, GT Suite, MSC
Fatigue
Concurrent engineering with customers
Co-design with customers
Shorter development time
Cost advantage
Tooling & Die Manufacturing
In-House Dies & Pattern Design & Manufacturing
Manufacture over 200 Dies & Patterns and 600 Die Inserts Annually
42
Confidential & Proprie
R&D Center (RICO) - Introduction
R&D Center
Capabilities
Separate R&D Building & Team
Design & Analysis Capabilities: Structural,
Thermal, Fatigue
Softwares: IDEAS, ProE, UNIGRAPHICS NX,
CATIA V5, HYPERMESH, AI ENVIRONMENT,
ANSYS MECH, ANSYS CFX, MSC ADAMS,
MSC FATIGUE, OPTISTRUCT
Material research & development
Testing & validation
Design Office & Team
Materials Lab
R&D Center (RICO) – Testing Facilities
Available
Vibration Test System
Environment/Climatic Chamber
Scanning Electron Microscope with EDS
Dilatometer
Melting Furnace
Heat Treatment Furnace
Universal Testing Machine
Hardness Testing Machine
Proposed
Thermal Diffusivity Meter
Thermal Conductivity Apparatus
Specific Heat Apparatus
Rapid Prototyping Machine
X-Ray Fluorescent Analyzer
Dynamometer
Computer Tomography

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