Modular Manufacturing
Custom Modular Designer &
The definition of AMARCO means
When I decided on the name of the business I asked myself the
question of “What I wanted to provide people when designing or
manufacturing a modular building product”. The answer came
quickly and easily because I know what I wanted when I thought
about a place to spend time in. Whether it be a mining danger or
a house, I just wanted to be comfortable and safe, yes it must be
a “Beautiful Place”.
We as inventors are always looking for faster, better and cheaper
ways of living our lives. Within a short period of time we have
landed on the moon in 1967 and the color TV was introduced to
us. From then on technology is travelling faster than we could
ever imagine, IPhones, twitter and facebook are now the common
words used throughout our lives.
Custom Modular Designer &
When I looked at the building industry I recall watching the odd
Italian bricklayer laying his bricks with his travel and I realized that
the one industry on the world which was one of the most
important areas of our lives was moving so slowly in
technology.IT was then that I decided to invest my time and
money into finding a faster, smarter, safer and cheaper way to
build a house.
After nearly 10 years of my personal time and money, making
many mistakes and many successes I have finally developed a
system and a product that answers all the questions I posed to
myself. The answer is Modular Building.
Custom Modular Designer &
We can now build a 4x2 single storey house within 2 weeks
rather than 6-8 months, that is incredible and if I hadn’t done it
myself with my own hands I wouldn’t believe it.Not only do we
enable a fast install time of a house we have increased the quality
and strength incredibly. Additionally from an environmental factor
we have decreased the environmental impact dramatically not
only in the building of the house, by introducing fantastic
insulation technology. You can now cool or heat a house at a
margin of the cost because our houses are so well insulated. If
you check to use our modular building products to build your next
building project whether it be your own new home or a
development or a hotel or a mining camp you can be guaranteed
you will 100% save a great deal of time, money and stress without
sacrificing quality .
I look forward to helping you if you choose to buy one of our
modular building products to build your next building project.
How do we do it…..
Amarco Modular are able to deliver a brilliant modular building
because we have over 85+ years of combined experience in
building, manufacturing, construction and management of
modular buildings. More importantly all members of our team
really love what they do . Our team comprises of tradespeople,
technical people, artistic people who really do care about
delivering a house, a unit, a hotel, a camp or a simple granny flat
that will pass the test of time and is a true representation of them.
Their signatures are on every building that is produced and we
are all proud of that fact.
Additionally to support our Australian ideology and integrity we
have a partner factory who shares our values in all of what we
produce together. They have 35 years of modular manufacturing
experience producing amazing products. Together using our
focus on quality control to Australian standards and our personal
commitment to assuring only the best product is supplied to our
customers. We are able to deliver a strong, reliable, high quality
and artistically designed building every time.
We invite you to take a look at our
Manufacturing &
Installation Processes
Manufacturing Process
There are 11 separate stations of production
Station No.1 - Structural work and precise
measurements are essential in this step; if the actual
dimensions of the structure are beyond the
acceptable barriers (+0 / -2) according to the original
engineer's drawings it may lead to serious problems
during the following phases or production. Thus, in
each step there are stringent quality control
measures enforced on all sides to closely monitor &
inspect Dimensions and sign off on the
documentation in each Module to ensure 100%
accuracy to the original specification.
Manufacturing Process
Station No.2 - International fire regulations stipulate
that buildings constructed from steel must be fireproof for more than 2 hours. Therefore, all modular
buildings must have satisfactory fire wall protection.
There are many methods available including
Monokote spray (Density 350 Kg/M3) or installation
Rockwool; both products if used must have
Certification that is recognized by institutes &
organizations such as Australian standards and
Manufacturing Process
Station No.3 - Flooring: There are many and various
methods for making floors, such as PC Plank
flooring, Light weight concrete and precast. However
what we are going to mention is specialist for
Modular buildings. In our precast floor panels to suit
each room and can be divided into sections; Corridor
Panel, Balcony Panel, Bedroom Panel and
Bathroom & Kitchen Panel . We fabricate the precast
floor sections externally and then, assemble into the
correct position inside the building as indicated on
the designer's drawings.
Manufacturing Process
Station No.4 - Plumbing systems and electrical
systems, have been installed in the walls and floors
and ceilings to Australian Standards. Further
installation of plumbing pipes and fitting have been
installed in walls, floors and ceilings and the
remaining sanitary & bathroom systems. After
installation, we test the water systems, electrical
systems, telephone systems, internet and Fire alarm
systems to coincide with the standards of each
region and to meet Australian Standards.
Manufacturing Process
Station No.5 - Ceiling; filled panels finished in plain
12mm plasterboard and are used to assemble the
ceiling panels in 4 parts which are Corridor,
Bathroom, bedroom and balcony. In the bathroom
and wet areas waterproof gyprock and sealants to
Australian Standards are used to provide
waterproofing. After aligning all four panels
completely they are fixed into place using 100mm
spacings off screws, next the relevant electrical
components are installed and the ceiling is given a
final inspection.
Manufacturing Process
Station No.6 - Flooring; after the successful
installation of walls and ceiling we move to the next
phase, laying the specified flooring by the following
- Clean the floor thoroughly and apply selected
- Lay the flooring according to product & drawing
- Floor skirting (if applicable) is completed after
installation of all built-in furniture units
Manufacturing Process
Station No.7 - Fitted furniture is installed: ( if
- Bedroom wardrobes
- Kitchen
- Bathroom sinks cabinets and cupboards
- Hall way closets
- Floor skirting is now completed
Manufacturing Process
• Station No.8 - Interior & Exterior Doors; after the
successful installation of all interior fittings we are
able to hang the doors.
Manufacturing Process
Station No.9 - External cladding: The selected
external cladding whether colour bond, stone,
weatherboard or cement render are all installed to
Australian Standards. Modules are completed with
external cladding selection to client's specifications
ready for finishing once building is located on site.
Manufacturing Process….
• Station No.11 - Final inspection; this station is
vital before we continue with construction. Every
component, fitting & measurement is scrutinized
to guarantee 100% accuracy and complete
customer satisfaction. All stations No's. 1-10 are
double checked & triple checked before handing
over to station No.12.
Manufacturing Process….
Station No.12 - Cleaning & Packing; the cleaning
process begins internally, deodorizing, disinfecting
and polishing throughout to provide an immaculate
room. Then the process moves external to ensure
total cleanliness before packing. All unfixed
equipment such as doors are locked into place, and
exterior walls are covered to prevent damage during

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