Single Cable Motion Solution:

Report
Single Cable Motion Solution:
Kinetix 5500 Servo Drive and VP Low Inertia Motor
October 11, 2012
Rev 5058-CO900C
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive and VPL motor
A single cable motion system to meet your needs
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
2
Single Cable Motion Solution Overview
Kinetix VPL Servo Motor
Frame 165
Frame 130
Frame 115
Kinetix 5500 Servo Drive
Frame 100
Frame 1
Frame 2
Frame 3
Frame 75 Frame 63
Single Cable
Interface
Studio 5000
Software
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
3
Kinetix 5500 Servo Drive and VPL Motor:
Features and Benefits
Reduce System Cost
 More efficient motor-drive system
sizing saves up to 20% in system
costs
 Smaller footprint
 Cables in 1m length increments
Ease of Use
 Fewer terminations and simplified
wiring
 Simplified mounting – no backplane or
power rail required
 Minimize installation errors with well
shielded cable clamp design
Energy Efficient
Reduce Inventory
 Up to 50% less energy usage with
proper system sizing
 Lower speed windings allow for lower
current, smaller drive, and smaller
gauge cables.
 Run servo and induction motors all in
one drive platform
 Each drive catalog number supports
195-528 VAC input
 Single cable design
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda
Kinetix 5500 Servo Drive
VPL Servo Motor
Single Cable Technology
Motion Analyzer
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
5
Kinetix 5500 Servo Drive
Smaller footprint with best in class power density
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive
Benefits and Features
Supports 195 – 528
VAC input, reducing
inventory
50% smaller
reduces cabinet &
footprint cost
Innovative Common AC/DC bus
removes hardware, reduces
installation time and lowers costs
24 VDC control power,
reduces overall power
consumption of the
drive. Provides safer
commissioning and
troubleshooting
Induction motor (V/Hz)
support simplifies inventory
and maintenance
Zero stacked drives,
no backplane or
power rail required
reduces cabinet &
footprint cost
Single cable reduces
installation errors
Clamp design enforces 360°
bonding for noise immunity
which eases installation
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive
Flexible Power Connectivity
Designed for multiple power topologies without any compromise of solution. The Kinetix
5500 can be used in multi-axis applications with AC/DC supply sharing, DC bus sharing or in
a hybrid combination consisting of drives that can share AC/DC supply and DC bus only .
Use Motion Analyzer
7.0 to determine
optimal bus
configuration
DC bus sharing
AC/DC
supply sharing
Hybrid Configuration
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive
Power Density
 Best in class power density.
 Smaller footprint to reduce cabinet space.
 Zero Stacking capability for flexible design.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
9
Kinetix 5500 Servo Drive
Open Loop Frequency Control Methods
Kinetix 5500 drives support ‘Two’ open loop frequency control methods
• Basic V/Hz
• Sensorless Vector with Slip Compensation for better speed regulation
Open Loop Frequency Control in Kinetix 5500 drives is suitable applications such as
conveyors, pumps and fans that do not need flying start capability
• Static Boost, Run Boost and Auto Boost features supported
• Electronic Motor Thermal Overload Protection per Class 10 requirements
• Skip bands
3rd party 3-phase Induction motors suitable for VFD operation will be supported.
Max Output Frequency: 400Hz (Electrical)
Max Pole Pairs: 50
Max Motor Cable Length: 50 meters
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
10
Kinetix 5500 Servo Drive
Relative Positioning
Kinetix 6500 / MPL
Kinetix 5500 / VPL
•
•
Price
•
Lowest cost solution supports
TLY motor
500 usec loop closure
performance
600 W to 3 kW
•
•
•
•
Kinetix 350 / TLY
•
•
•
•
Premium over Kinetix 350
Top performance 125 usec loop
closure
Smallest cabinet space required
600 W to 15 kW
Single cable and hybrid power
topology
VPL motor support at release
•
•
•
Premier integrated solution
Top performance 125 usec loop
closure
1.2 kW to 22 kW
Supports entire motor portfolio
Advanced safety features
Performance and Features
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive
Voltage Ratings and Catalog Numbers
Input
Input
Voltage Phases
195-528
195-528
195-528
195-528
195-528
195-528
1/3phase
1/3phase
1/3phase
3phase
3phase
3phase
Amps
Cont.
(RMS)
Amps
Peak
(RMS)
Catalog. Number
Frame
Size
1
2.5
2198-H003-ERS
Frame 1
2.5
6.25
2198-H008-ERS
Frame 1
5
12.5
2198-H015-ERS
Frame 2
8.4
21
2198-H025-ERS
Frame 2
13
32.5
2198-H040-ERS
Frame 2
23
57.5
2198-H070-ERS
Frame 3
1
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive
Dimensions
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
13
Kinetix 5500 Catalog Structure
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
14
Kinetix VP Low Inertia Servo Motor
Optimize your axis with single cable design & multiple speed winding options
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix VPL Servo Motor
Benefits and Features
Single cable
reduces installation time
and inventory
Windings options
matched to drive
ratings allow for
optimized system
sizing and costs
Flexible part creation
allows for custom variants
Mechatronic tools
simplify commissioning
and reduce operational
costs
Based on proven magnetic
core MP technology for
market leading reliability and
performance
Energy efficient
drive/motor matching
and capacitor module
reduces power required
and system cost
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
16
Kinetix VPL Motor
Advantages of Winding Speeds
 Windings are optimized to match the Kinetix 5500 drive
 Minimize axis cost based on application requirements
 Enhance machine efficiency
Motor Winding #1
Motor Winding #2
Motor Winding #3
6000 rpm
3000 rpm
1500 rpm
6.5 N-m
6.5 N-m
6.5 N-m
16 A
8.3 A
4.8 A
8.7 kW Drive
5.0 kW Drive
2.9 kW Drive
14 AWG Cable
18 AWG Cable
18 AWG Cable
Smaller Drive
Smaller Cable
2 Sizes Smaller Drive
Smaller Cable
20
6.
6.55
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix VPL Motor
Technical Specifications
Voltage
Class
Frame Size
100
200
115
130
100
115
400
130
165
Stack
Length
Rated Speed
Range (RPM)
Continuous
Torque (Nm)
Peak Torque
(Nm)
1
2800, 6500
1.9
3.8
2
3
2
3
3
4
6
1
2
3
2
3
3
4
6
1
2
3
4
3000, 5000
2250, 3750, 5500
2150, 3300, 5000
2300
1950, 4000
1600, 3000
2000
6000
3300-6000
2500, 4750, 7000
2250, 4500, 6500
3200, 5000
2250, 4000
2150, 3500
2500, 4250
2750, 4750
2700
2300
1850
3.1
3.3-3.7
4.1-4.5
5.6
7.75-7.9
8.4-9.2
10.2
1.8
3.0-3.2
2.4-3.7
3.4-4.5
4.4-5.2
6.7-7.8
7.7-7.8
6.6-9.4
8.1-9.1
14.8
18.2
28.7
7.8
11.2
13.1
20.3
20.7
27.1-28.5
34.6
3.8
7.8
11.2
13.1
20.3
20.7
28.5
34.6
22.5
48.6
66.7
79.3
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
18
Kinetix VPL Motor
Environmental Specifications
Attribute
Value
Temperature, Operating
0…40° C (32…104°F)*
Relative Humidity, non-operating
5….95% noncondensing
Atmosphere, non-operating
Noncorrosive
IP rating* of motor with optional shaft seal*
installed
IP66 (dust tight, jet spray)
Motor without a shaft seal, and mounted in this
direction:
- Shaft down
- Shaft horizontal
- Shaft up
- IP53 – dust tight, powerful water jets
- IP51 – dust tight, water dripping vertically
- IP50 – dust tight, no protection from water
Based on proven MP-Series technology !
* See specific detail in controlled & released installation document (VP-IN001)
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
19
Kinetix VPL Motor
Catalog Structure
VP L – B 165 2 C – C J 1 2 A S
Magnet Stack(s)
1, 2, 3, 4, 6
Voltage Class
A = 200V
B = 400V
Motor Family = L (Low Inertia)
Bulletin Number = VP
Frame Size
063 = IEC 63mm
075 = IEC 75mm
100 = IEC 100mm
115 = IEC 115mm
130 = IEC 130 mm
165 = IEC 165mm
Shaft
J = Keyed
K = Smooth
Feedback Device
C = Single turn
P = Multi turn
Rated Speed
A = 1500 rpm
B = 2000 rpm
C = 2500 rpm
D = 3000 rpm
E = 3500 rpm
F = 4500 rpm
M = 6000 rpm
T = 6750 rpm
Factory Options:
A = Standard
S = Shaft Seal
Mounting
A = IEC Metric
Brake
2 = No Brake
4 = 24V DC Brake
Connectors
1 = SpeedTec Single Cable
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
20
Single Cable Technology
One cable for feedback, motor brake, and motor power
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Single Cable Technology
Benefits and Features
 Long Service Life in Demanding Applications


Up to 20 million cycles rated life minimizes maintenance
Jacket material withstands many common compounds
 Standards Compliance


UL Listed bulk cable [coming soon after launch]
NFPA-79 construction and product ratings
 Easy to Use


SpeedTec™ connectors allow quick connections
Product is easily pliable allowing faster cable routing
 Sustainability


Fewer SKU’s
Minimizes maintenance downtime and waste
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
22
22
Single Cable Technology
Single Cable Motor/Feedback
Hiperface Digital Servo Link Feedback
(DSL) is purely digital feedback
technology allowing single cable for
motor and feedback signals.
3x Power
Conductors
Twisted Triad
(unshielded)
Brake Cable
Twisted pair
W/Braid shield
Protective Earth
Feedback Twisted pair
with braid and foil Shield
and outer insulation
Overall braid
shield
Designed Cable and connection
system to address critical factors such
360 degree shielding. 2-wire feedback
termination for easily installation.
Purely digital technology with single
cable provides a very robust solution
while maintaining the signal integrity of
the feedback system.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
23
Kinetix 5500 and VPL System
Certifications
Motors
 UL & CSA recognized E146578
 CE [EN60034-1]
 C-Tick [N223]
Safety
 SIL 2, PL d, Cat 3 Safe Torque off
 IEC 61508, EN 61800-5-2, EN62061,
EN ISO 13849
Drives






UL 508C
ODVA (EtherNet/IP)
CE (EMC, LVD, and Machinery
Directives)
C-Tick
SCCR: 200 kA
KCC
Cables





AWM 1000V @ 105°C
Wind Turbine Tray Cable
UL 2277 recognized [1000V
Flexible VFD Servo Cable]
VW1
Low capacitance
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
24
Motion Analyzer
Efficiently sizing and selecting your motion system
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Motion Analyzer Software
Select the Kinetix 5500 Drive for your system
Kinetix 5500 is now
available in the Drive
tab for selection
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
26
Motion Analyzer Software
Select your Kinetix 5500 Drive
Select your bus
configuration to
reduce installation
time
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
27
Motion Analyzer Software
Select the VP Low Inertia Motor
Select the VPL
Motor for your
motion system.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
28
Motion Analyzer Software
Find the ‘right’ motion system to meet your needs
Finding the most
efficient solution now
includes the Kinetix
5500 and VPL motor.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
29
Resources
 Additional resources are available on Literature Library
and ab.com:
 User manuals
 Selection guides
 Product profile
 Installation Instructions
 To place an order, contact your local Rockwell
Automation Sales representative or distributor.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
30
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Rev 5058-CO900C
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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