PPT - sigma

Report
SIGMA INDUSTRIES, PUNE
OVERVIEW:
• Technical solution providers with specialization in
Mechatronics
• Consultants to Govt, semi govt, quasi and private
sector organizations
• Intellect pool consisting of experts in Mechanical,
Electrical, Electronics and Programming for
automation
• Skilled work force in terms of manual and automated
machining processes
SIGMA INDUSTRIES, PUNE
OVERVIEW:
We design , manufacture and supply special purpose
machines and also handle turn key projects.
Skill Sets to handle prototype making and providing test
facilities to products in any field.
We provide consultancy and service support to import
substitution.
Clientele ranging across Food, Pharma, Aeronautical,
Automobile, Textile, Irrigation to Civil Engineering
sectors.
SIGMA INDUSTRIES, PUNE
• Technical solution providers with specialization in
Mechatronics
• Consultants to Govt, semi govt, quasi and private
sector organizations
• Intellect pool consisting of experts in Mechanical,
Electrical, Electronics and Programming for automation
• Skilled work force in terms of manual and automated
machining processes
• Clientele extends to food, pharma, aeronautical,
automobile, textile, irrigation and civil engineering
SIGMA INDUSTRIES, PUNE
HUMAN RESOURCES:
20+ strong team comprising electronic
engineers, Tool & Die Specialists and skilled
work force.
WORKSHOP FACILITIES:
Over 450 sq metres of covered work floor
space powered by 100 hp MSEB power.
Material movement enabled through
accessible entry points large enough to allow
passage to heavy duty vehicles , cranes etc.
SIGMA INDUSTRIES, PUNE
VENDOR BASE :
Raw material suppliers, CNC machining, Tool room
support, CMM facility, Heat treatment, Stainless steel
fabrication, Laser cutting machines, Water jet cutting
machine, Metallurgical lab, Powder coating, Painting
etc …are within 5 km radius and with us for last 10
years with excellent business relations. Preferred
Customer status with most of them.
LOGISTICS:
All types of material handling and transport
facilities are available on call .
SIGMA INDUSTRIES, PUNE
AEROFOIL PROFILE THRUST STUDY AIR
TUNNEL
75 HP BLOWER
WITH RANDOM
VELOCITY
PROGRAMME
MODEL BLADES INSIDE
GLASS CHAMBER
UNDER STUDY
SIGMA INDUSTRIES, PUNE
SPECIAL LOGISTIC CONVEYOR FOR POTTING
OF SOLENOID COILS FOR CUMMINS U.S.A.
SIGMA INDUSTRIES, PUNE
DAM WATER LEVEL
RECORDER AND TRANSMITTER
ASSEMBLY PARTS FOR
LASER GUN.
MULLA PERIYAR DAM DATA
LOGGER ON DEMAND OF
SUPREME COURT OF INDIA
SIGMA INDUSTRIES, PUNE
PURE IT Water Filter Production plant at Hindustan Unilever LTD., Haridwar
Activated carbon filter curing oven 20 mtr long, 250* C
SARI FALL MANUFACTURING MACHINE:
FIRST OF ITS KIND
SARI FALL SLITTER MACHINE ARRANGEMENT
SARI FALL STRIPS OF ACCURATE WIDTH : HIGH PRODUCTION RATE
HOLLOW FIBER SPINNING MACHINE
SPACIAL RIVETING HEAD
WITH INDEXING TABLE
COMPRESSIVE SPRING TESTING
AND DATA LOGGER
Fully remote controlled battery operated orhtopeadic operation table
TABLE TOP MEMBRANE
CASTING MACHINE FOR
NCL, PUNE.
HOT CHAMBER FACILITY
MEMBRANE CASTING MACHINE
MEMBRANE COATING MACHINE
FILTER MODULE WINDING, TRIMMING MACHINE
Last eight years we have been working in Dam instrumentation and provided
solutions to old problems of data collection, sensors’ diagnosis and read out,
Digitizing of Inclination/ deflection meter, retrieving uplift pressure cells ,VPD
Reopening with special machines ,underwater video shooting , dam gallery
low voltage safe lighting systems , upgradation of seismic instruments etc.
We have also delivered lecturers for Meri and the similar institutes for guidelines
In the field of geo instrumentation.
Digital plumb bob
50 km wireless
Data transmission
Underwater
photography
Lecture to
engineers
Choking up of Vertical Porous Drain Pipes (VPD)
Innovative Methods Adopted to Tackle
Above Problems:-
•
•
It is observed that in downward
drilling process the new hole
does not match with the original
VPD and does not open out in
the gallery, instead travels in the
walls of the gallery further
defeating the very purpose.
So Vertically Upward Drilling
from the gallery of the dam
towards the top of the dam has
been adopted. The work is
carried out with powerful
hydraulic machines designed to
fit in the gallery. It can drill upto
75m in the upward direction and
maintain verticality.
1.Heavy Duty Hydraulic Drilling Machine for Upward
Directional Drilling
2.Reactivated Vertical Porous Drain Pipe(VPD)
Non-functioning of Drain holes in the Foundation Gallery
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Reasons:Drain holes are drilled at a certain
inclination, due to which cleaning of leaching
material / grout material is not possible.
High power machinery for deep holes cannot
be used for inclined drilling due to restricted
space in Gallery.
Problems Arising :
Uplift pressures are induced on the base of
the dam which can lead to problems tot he
safety of the dam structure.
Innovative Methods Adopted to Tackle
Above Problems:An Innovative method has been devised for
cleaning of Drain Holes.
Flexible shafts rotating at very high speeds
with special cutting tools and a movable
trolley are used for the above mentioned
work. The machine can drill at any inclination
and in a very restricted area of working.
Old seismic machines using photographic paper
upgraded to on line data logging with PC connectivity
Laser beam anchor
vent
gallery
Height of dam top
Laser ray
Deflection image
Difference in reading
gives inclination
Grid screen
Camera
Outer IP 68 enclosure
Non-Functioning of Uplift Pressure Cells
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Innovative Methods Adopted to Tackle Above Problems:An Innovative method has been devised for cleaning of the Uplift Pressure
Cell Pipes which are very small in diameter and which have 90 degree
elbows.
A high pressure compressed air along with special chemicals is pumped in
the pipes and a system is kept for flushing. This dissolves the blocked
material. Pipes are internally cleaned for normal operations.
Till date this is the only successful method employed.
Choking up of Gravity Drain Pipes
•
•
•
•
•
Reasons:Grout Material Travelling inside Gravity
Drain Pipes
Due to Leaching action of the dissolved
Calcium and Salts in the water.
Problems Arising :
flooding of Drainage Galleries
Burning up of VT Pumps & Submersible
Pumps.
Non-Access
to
Gallery
for
any
Maintenance Job.
2.Removed Grout &
1.Machine on Raised Platform
Leaching Material
Innovative Methods Adopted to Tackle
Above Problems:•
An Innovative method has been devised for
cleaning of Gravity Drain Pipes. A high speed
portable and heavy duty drilling machine has
been designed for drilling in horizontal and
inclined directions. Machine can be mounted
on raised platforms. Further chemicals are
introduced for making the inner surface of the
pipe smooth so that further accumulation of
leaching material can be arrested
3.Reactivated Gravity
Drain Pipe.
CARBON POWDER FILLING
MACHINE - DAMAN
OPERATION TABLE
Over 175 machines , all
of different types in last 20
years ranging from cost
Rs.10,000=00 to
45,00,000=00 each.
Provide support to repair/ rehabilitate old
instruments for pharma, food, automobile, textile,
civil, Railways,aviation and chemical engineering.
Combination of mechanical engineering along
with instrumentation puts us on different
platform in design and manufacturing.
We develop our own soft wares
in house to support CNC controls in our
machinery.
“Solutions under one roof” with indigenous
technologies is our specialty.

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