800 ton with transfer 4500*2500mm 1 Mechanical Press

Report
• Sangalhos
Indústria de Componentes Metálicos, SA
Bicarenho – Sangalhos
3781-908 Sangalhos
Tel.
Fax
E-mail
Website
Video Conference
351 234 730 180
351 234 743 027
[email protected]
www.epedal.pt
351 234 745 003
 Established in 1981 to serve the needs of the cycling market
 In 1987 was reorganized to the production of metallic components
for the automotive industry
 Total area: 105.000 m2 – Covered area: 12 500 m2
 Nº Employees: 210
Mission
To produce metallic components for automobile,
Trucks, motorcycles, trains, aeronautics and renewable energys
that COMPLETELY SATISFY the requirements of our customers
giving special attention to the critical factors of the sector,
DELIVERY TIMES, QUALITY and PRICES
We build our reputation and our success in this philosophy,
establishing it the base of our constant improvements.
Products
We produce year in year out more
than 10 MILLION COMPONENTS:
• pipe and wire bend parts in steel and stainless steel
• stamping parts in steel and stainless steel
• welded sets (MIG/MAG)
for automotive aplication bodys
and metallic parts for scooters.
More than 80% of our production
is for export to Spain, France,
Slovak and Czech Republic.
Sales
(M€)
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
12.5
12.3
2008
2009
10.7
17.1
17.5
2010
2011*
18.5
8.0
5.1
5.5
6.0
2003
2004
2005
* Forecast
2006
2007
2012*
Customers
Certifications
VDA Volkswagen - A
ISO 14001:2004 - BVQI
ISO TS 16949:2002 - BVQI
Stamping Sector
Mechanical capacity until 800 tons
Hydraulic capacity until 800 tons
Automatic plate feeding with
capacity for bands until 1200mm and 6 mm thickness.
Equipments
1 Mechanical Press “Fagor” 800 ton with transfer 4500*2500mm
1 Mechanical Press “Ross” 500 ton 2400*1200mm
1 Mechanical Press “Ross” 500 ton 2800*1600mm
1 Mechanical Press “Ross” 315 ton 1950*1300mm
4 Mechanical Press “Ross” 250 ton 1250*850mm
1 Mechanical Press “Ross” 200 ton 950*580mm
2 Hydraulic Press 200 ton 800*600mm
1 Hydraulic Press 400 ton 1800*1400mm
1 Hydraulic Press 800 ton 4200*2200mm
7 Mechanical Press from 45 ton up to 150 ton
5 Automatic Feeder Iron 400*4mm
2 Automatic Feeder Iron 800*6mm
1 Automatic Feeder Lasa 1500*4mm
5 Roller Bridges GH 8 ton to 20 ton
Welding sector
Our welding sector is equiped with 25 «FANUC»
robots with tables until 2500mm and 5 welding induction
machines with Automatic feeder
Wire and pipe bending sector
•CNC tube bending machines with
capacity until 42mm diameter
•CNC wire bending machines with
capacity from 3 to 13mm.
Equipments
1 CNC Pipe bending Machine ø50mm
2 CNC Pipe bending Machine E-turn BLM ø20mm
1 CNC Pipe bending Machine E-turn BLM ø32mm
1 CNC Pipe bending Machine E-turn BLM ø45mm
1 CNC Automatic Saw Adige/BLM
3 Wire Bending Machines ø3 to 13mm
2 CNC Pipe Endforming Machine BLM
1 CNC Endforming/bending Wire Nummaliance ø4 to 12mm
Products
Airfilter Support Structure
Technical Department
Epedal is self-sufficient in the conception and production
of tools for stamped and welded components.
The development of tools integrate the 2D and 3D drawing
Equipments
4 CAD/CAM Computers with Pro-enginneer, Mastercam X2, 3D Evolution
and Formingsuit software
1 CNC Vertical Milling Center Kondia
1 Milling Machine NICOLAS CORREA 2000X800 CNC HEIDENHAIN
2 Wire Electrical Discharge Machine ONA up to 400x300
Quality Department
Being Epedal inserted in the automobile Industry its Quality
System has been recognized as being able to supply some
world-wide constructors like Ford, Volkswagen, PSA Group,
Mitsubishi Fuso, Renault and Faurecia.
Equipments
CNC Coordinate Measuring Machine MITUTOYO 600X900X1000
1 Manual Coordinate Measuring Machine 2000x1500x700
1 Pensile Strenght Machine
1 Profile Projector
Digital measuring equipment
1 Laboratory for Chemical Analyses
One Salt spray tester room
Kesternich Essay Room
Microscope Welding Quality Analyses
Investments
(M€)
3.5
3.0
3.0
3.0
2.9
2.5
2.5
2.6
2.0
1.5
1.0
0.9
1.2
1.0
0.8
1.0
0.6
0.5
0.0
2002
* Forecast
2003
2004
2005
2006
2007
2008
2009
2010
2011*
2012*
Main Investments
1 CNC Wire bending / endforming Machine – 325.000€ - 2009
10 Welding Robots – 1.200.000€ - 2009 / 2011
3 CNC Tube Bending Machine BLM Ø 40 – 600.000€ - 2008 / 2011
1 Mechanical Presse FAGOR 800 ton 4500*2500 mm – 1.700.000€ - 2009
Enlargement Portuguese Plant – 600.000 € - 2007 / 2009
Quality, Maintenance, Production and Engineering software – 500.000 € - 2008 / 2010
New Projects/Customers

similar documents