Document

Report
K.M.Ashraf & Sons (Pvt) Ltd.
SIALKOT, PAKISTAN
K.M.Ashraf & Sons (Pvt) Ltd.

Head Office Pakistan
Pull Aik Amin Abad Road
Sialkot, Pakistan.
Tel:+92 52 3540645-7
Fax:+92523540514
Email:[email protected]
[email protected]

Marketing Office USA
109 White Oak Lane Ste
54, Old Bridge NJ 08857 USA
Tell#: +1 732 607 6312
Fax#: +1 732 607 6313
E- Mail : [email protected]
[email protected]
K.M.Ashraf & Sons (Pvt) Ltd.

2nd MANUFACTURING UNIT
K. M. ASHRAF & SONS PROTECTIVE GOODS PVT LTD
EPZ Sumbrial Sialkot, Pakistan

OVERSEASE UNIT
Frist Appreal Manufacturing ( Pty ) Ltd
109 HA-Nyenye Maputsoe Lesotho.
K.M.Ashraf & Sons (Pvt) Ltd.

Board Of Directors
Mr. Khawaja Anjum
Chairman
Mr. Khawaja Musharraf
Chief Executive
Mr. Khawaja Shazad
Director
Mr. Khawaja FarooqDirector
Mr. Khawaja Arfan
Director
Mr. Khawaja Rizwan
Director
Mrs. Khursheed Begum Director
K.M.Ashraf & Sons (Pvt) Ltd.
Established in 1983Converted into Pvt. Ltd 1996
 Import Reg. No.:
W066505
 Export Reg. No.:
W099174
 Company Registration #
L-08777
 Factory Area Pakistan
200,000 SQft
 Factory Area Lesotho
15,000 SQft
 Factory Area EPZ Sumbrial
15,000 SQft
K.M.Ashraf & Sons (Pvt) Ltd.
MANAGEMENT SYSTEM STRUCTURE
Certifications

WRAP
ISO 9002

Compliant For Russell From CSCC

K.M.Ashraf & Sons (Pvt) Ltd.
Memberships

Atlanta Agreement for eliminating child labor
Executive Committee Sialkot Chamber of
Commerce & Industries
Pakistan Garments Association
Pakistan Gloves Association
Pakistan Sports goods Association

Pakistan Hosiery Association



WARP KNITTING PLANT

RIUS WARPING &
CREAL UNIT
MODEL #: US600
21”X21” BEAM Size
650 CREAL SPINDLES
MADE IN SPAIN
WARP KNITTING PLANT












1-Model # 3-EBD+EBA DIGITAL (NR#20347)
Company’s Name
= LIBA
COPCENTRA
Capacity: = 400 KG/DAY
Number of Machines
=1
1-Model # 3-EBC(COMPUTERIZED)+EAC
(NR#8881)
Company’s Name
= LIBA
COPCENTRA
Capacity: = 500 KG/DAY
Number of Machines
=1
1-Model # KARL MAIR KS3 (NR#59839)
Company’s Name
= KARL MAIR
Capacity: = 400 KG/DAY
Number of Machines
=1

40 ton/Month
Dyeing
1-Model # ALL F1T-60 Sample Machine
Company’s Name
= Fong’s Hong Kong
Capacity: = 50-60 KG
Number of Machines
=1

2-Model # ECO – 8 – D1T
Company’s Name
= Fong’s Hong Kong
Capacity: = 200-250 KG
Number of Machines
=1

3-Model # ECO – 8 – D2T
Company’s Name
= Fong’s Hong Kong
Capacity: = 400-500 KG
Number of Machines
=3

Capacity 7 ton/day
Dyeing Finishing
1) Machine Name = Stanter 5-Chamber Heat Setting
Model #
= LVK-4000-320X5
Capacity: = 3000-4000 KG
Company’s Name
= Virock China
Number of Machines
=1
2) Machine Name
= Slitting Machine
Model #
= TTS-2300
Capacity: = 3000-4000 KG
Company’s Name
= TEX-MAC
Number of Machines
=1
3) Machine Name
= Hydro Machine
Model #
= TCO-1200
Capacity: = 3000-4000 KG
Company’s Name
= TEX-MAC
Number of Machines
=2
Dyeing Lab
1) Machine Name
Model #
Company’s Name
Number of Machines
2) Machine Name
Model #
Company’s Name
Number of Machines
3) Machine Name
Tank
Model #
Made in: Number of Machines
4) Machine Name
Model #
Made in: Number of Machines
= Spectrophotometer
= 600
= Data Color USA
=1
= Dyeing Lab Machine
= SDM2-12-140
= Fong’s Hong Kong
=1
= Digital Temperature
= HH-4
= China
=1
= Electronic Balance
= GF-300
= Japan
=1
Dyeing Lab
K.M.Ashraf & Sons (Pvt) Ltd.
SPECIAL FINISHES






DRI-FIT (MOISTURE MANAGEMENT)
COOL PLUS PROPERTY THROUGH YARN AND
CONSTRUCTION.
ANTIMICROBIAL TREATMENT.
ULTRA VOILET PROTECTION.
STAIN RELEASE.
ANTI CREASE TREATMENT.
Supporting Machines

Boiler
Model #
Company’s Name
Capacity: Number of Machines

= BN-320Heating Surface
=RUSTON (England)
= 1550 Square Feet
=1
Compressor
Model #
Company’s Name
Capacity: Number of Machines
= RS-15-KW
= RENNER (Germany)
= Maximum 10-PSI
=1
Cutting
GERBER GARMENT TECHNOLOGY
Plotter P-2000, Spain
01
Digitizer
01
LASER APPLIQUE CUTTER
YM LASER CMA-1680 CHINA 01
CLOTH CUTTERS
15
Embroidery
 Embroidery Machines
Tajima 20- Heads 09– Colors
Barudan 20- Heads 05- Colors
Tajima 04- Heads 09– Colors
= 02 Machines
= 01 Machine
= 01 Machine
STANDBY POWER GENERATION
 1200 KVA STANDBY POWER
GENERATION UNIT
SEWING
Production Lines
1000 sewing machines split into 8 units for Shirt, Bottoms &
compression shorts.
Pruduction Capacities
Bottoms
Shirt
Compression Shorts
Others
Daily
10.000 Pcs.
4.000 Pcs.
2.000 Pcs.
2.000 Pcs.
Annual
03 million Pcs.
1,2 million Pcs.
600.000 Pcs.
600.000 Pcs.
SEWING
Machine Details
L/S
OVER LOCK
ZIG ZAG
BARTAKE
2-NEEDLE
BUTTON FIXING
CAD DESIGNING
FABRIC SPREADING
400
175
150
40
25
12
01
10
FEEDO
FLAT LOCK
BUTTON HOLE
ROUND HOLE
E/FOLDER
AUTO BONE POCKET
AUTO FUSING
05
140
35
10
25
02
02
SEWING
Main Customers are ;
FRUIT OF THE LOOMS
RUSSELL/BIKE
DON ALLESON
RAWLINGS
REEBOK
ADAMS USA
WILSON
RIDDELL
QUALITY CONTROL
•Raw Fabric Control
 Process Control (CPI)
 Quality Control (By day and UV light)
QUALITY CONTROL
•Dyeing Process
 In-Line Process Control (Width, CPI,WPI,Color Check by Datacolor)
 Fınal Quality Control
 Laboratory tests (Color match,weight,shrinkage, CPI,WPI and etc.)
 Fabric approvals based on JC Penny 4 point system
 Lot to Lot continuity record maintain for 2 Years
 Roll to Roll Continuity record maintain for 1 Year
QUALITY CONTROL DEPT.
• Cutting & Sewing Process
 Cuttıng, in-line and final process controls done
accordıng to Customers Required standards.
 In-Line Process Control (AQL 2.5)
 3 check stations in each sewing flow
 100% Garment Quality checked by Quality Control Department
throughout the process. Quality Reports maintained of each process.
• QA Inspections
 Finished Garments Quality assured by QA Dept. Through batch
audit, pre final & final audit.
 Final Inspection performed by QA Dept. Independent Inspectors
reporting directly to the Director Operations / Marketing Manager.
SOCIALLY RESPONSIBLE
WORKPLACE
K.M.Ashraf & Sons (Pvt) Ltd.
Complied with local laws and globally
accepted standards
on
Child Labor,
Laws and Workplace Regulations,
Compensation and Benefits,
Hours of Work,
Health And Safety, Environment,
Customs Compliance
We have been awarded the `WRAP`
certificate that shows our compliance
with the above mentioned standards
HUMAN RESOURCES DEPARTMENT

Training







ISO 9002 Quality Management System
WRAP- Worldwide Responsible Apparel Production
First Aid
Fire Training
Worker Health & Safety
Technical training
Job & Performance Evaluations
SOCIAL RIGHTS AND ACTIVITIES





Doctor and nurses for health care.
Transportation and meal.
Job skill competitions.
Insurance from national insurance
organizations.
Labor Union
CUSTOMER EVALUATIONS






RUSSELL
RAWLINGS
REEBOK
ADAMS USA
WILSON
RIDDELL
K.M.Ashraf & Sons (Pvt) Ltd.
SIALKOT, PAKISTAN

similar documents