Know Risk…Design Safety™ Industrial Machinery Safety Risk Assessment and Design Standards 18-May-11 © Compliance InSight Consulting Inc. Estimating Risk Probability Avoidance Risk Exposure Severity 18-May-11 © Compliance InSight Consulting Inc. Four Basic Elements Risk Assessment Process 18-May-11 © Compliance InSight Consulting Inc. Initial Risk Hierarchy of Controls Elimination or Substitution Engineering Controls Procedures Personal Protective Equipment (PPE) Residual Risk 18-May-11 © Compliance InSight Consulting Inc. Reliability Risk Awareness Means Training and Risk Control Measures Residual Risk Probability Access Restrictions Training Avoidance Policies and Exposure Procedures Risk Transfer Point Risk PPE Engineering Severity Controls 18-May-11 © Compliance InSight Consulting Inc. Administrative Controls Canadian Standards CSA Z1002 (Not yet published – Fall 2011?) Occupational Health and Safety — Hazard Identification and Elimination and Risk Assessment and Control CSA Z432-04 Safeguarding of Machinery CSA Z434-03 Industrial Robots and Robot Systems — General Safety Requirements 18-May-11 © Compliance InSight Consulting Inc. International Standards ISO 12100:2010 Safety of machinery — General principles for design — Risk assessment and risk Reduction ISO/TR 14121-2:2007 Safety of machinery — Risk assessment — Part 2: Practical guidance and examples of methods ISO 13849-1:2006 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design ISO 13849-2:2006 Safety of machinery — Safety-related parts of control systems — Part 2: Validation IEC 62061:2005 Safety of machinery — Functional safety of safety-related electrical, electronic and programmable electronic control systems 18-May-11 © Compliance InSight Consulting Inc. US Standards ANSI B11.0 2008 American National Standard for Machines, General Safety Requirements Common to ANSI B11 Machines ANSI B11.19 2003 Safeguarding when referenced by the other B11 Machine Tool Standards — Performance Criteria for Design, Construction, Care and Operation ANSI B11.TR3 2000 ANSI Technical Report for Machine Tools — Risk Assessment and Risk Reduction — A Guide to Estimate, Evaluate and Reduce Risks Associated with Machine Tools ANSI RIA R15.06 1999 American National Standard for Industrial Robots and Robot Systems — Safety Requirements 18-May-11 © Compliance InSight Consulting Inc. Contact Info Expert Advice, Safety Reviews, In-Depth Training ™ Doug Nix, A.Sc.T Managing Director & Principal Consultant +1.519.650.4753 [email protected] www.complianceinsight.ca Machinery Safety 101 blog machinerysafety101.com 18-May-11 © Compliance InSight Consulting Inc.