The company KASI, spol. s r.o. built the new modern grey iron and ductile iron foundry in the industrial zone of Nový Bydžov – Zábědov in the years 2010 and 2011. Fundamental data of the company business name: legal form: firm domicile: KASI, spol. s r. o. Limited company Masarykovo nám. 1544, 53002 Pardubice judicature: register sign: Krajský soud v Hradci Králové C 2864 registration number: 47470011 basic capital: 10 100 000 CZK executive head: Ing. Stanislav Ulm, Přemyslova 347, 53501 Přelouč Ladislav Lhoták, Za Sokolovnou 764, 53341 Lázně Bohdaneč www.kasi.cz The company KASI, spol. s r.o. is engaged in development, production and sale of sewage products. • The biggest Czech producer of sewage casting • The biggest provider of sewage casting for construction of new Czech highways The aim of the company KASI, spol. s r.o. was the construction of the grey iron and ductile iron foundry and providing castings for its own use and for commercial use without dependence on the other suppliers according to the latest trends, including product innovation. www.kasi.cz www.kasi.cz CAPACITY • 28 000 tons of melted metal per annum • 22 000 tons castings per annum • automatic HWS molding line has capacity of 200 complete moulds per hour CASTED MATERIALS: • grey iron quality ČSN EN-GJL 200, 250, 300 (GG 20, 25, 30) • ductile iron quality ČSN EN-GJS 400, 500, 600 (GGG 40, 50, 60) www.kasi.cz SPECIFICATION • dimension of the castings: max. Ø800 mm, height up to 280 mm • weight category of the castings: max. 60 kg/pc www.kasi.cz GG 25 16,1 kg GG 25 9,3 kg GG 20 3,5 kg GG 25 10,1 kg GG 20 GG 25 24 kg 24,6 kg MELTING • • • • • melting is provided in the twin medium-frequency furnace system with the capacity 2 x 6 tons with a 4MWh power drain melting furnaces are operated on the principle MELT & HOLD melting capacity is 6 tons per hour and daily melting capacity is 144 tons hoods of the furnaces are equipped with exhaust shutters, which are connected by pipeline to the filter station for the production of ductile iron an equipment for the modification of metal through the use of filled profile was installed www.kasi.cz MOULDING The productivity of the automatic moulding line is 200 full moulds per hour. Moulding runs on the principle of compacted mould by pressed air with the following finishpressing. Uniform bentonite mixture produced in the sand department in the close proximity of the line is used for the molding. Casting operation is done by the automatic casting device which is equipped with a device for inoculation of the cast iron in the stream of liquid metal. www.kasi.cz CORESHOP The cores are made by COLD-BOX technology on two shooting machines LAEMPE 10th LL. www.kasi.cz CLEANING SHOP The follow-up technology after the molding line is a cooling tunnel. After the shake-out castings follow a finishing operations cycle according to the customers‘ requirements. Blasting is done by continuous blasting unit. www.kasi.cz QUALITY SYSTEM The company KASI, spol. s r.o. is certificated according to the ISO 9001-2009 standards The quality of castings is proved by proper documentation as it´s required by our business partners. The basic methods of measurement include: • measuring of dimensions according to the drawing documentation • tensile-strength test • Brinell hardness test (HB) • Evaluating the Material’s Metallographic Structure • check of the metallurgic material composition We use the advantages of the program QuikCAST - simulation casting and solidification of castings. www.kasi.cz ADVANTAGES: www.kasi.cz • latest accessible technology and production devices in the Czech Republic • automated process aimed at the serial production • high productivity • ability to cast thin-walled castings • minimal intervention of the human factor into the production process • Preparation of the documentation in 2D and 3D • Environmental-friendly CONTACTS Invoice adress: KASI, spol. s r.o. Masarykovo nám. 1544 Pardubice 530 02 Chief executive officer : Ing. Jan Dašek +420 731 634 715 [email protected] Office and foundry: KASI, spol. s r.o. Průmyslová zóna - Zábědov Nový Bydžov 504 01 Sales department: Jiří Dolének +420 606 720 929 [email protected] Tel: +420 495 496 072 www.kasi.cz Ing. Iveta Urválková +420 733 611 901 [email protected] www.kasi.cz Thank you for your attention.