Carmel Resins Water resistant corrugated board is required in a

Report
Carmel Resins
Carmel Resins Products for
the Corrugated Industry
Carmel Resins
Starch Adhesives
Additives
the CP-88 Series
Carmel Resins
Carmel Resins Additives
•Our premium resin products for corrugated
container industry has set quality standards since
its introduction in 1988.
•All of our resins are the result of continuous
development to meet our customers needs and the
new environment regulations.
•Carmel resins certified to:
o ISO-9001 2008 – quality standard.
o ISO-14001 – environment standard.
o ISO-18001 – safety standard.
o EU REACH preregistration and registration where required.
Carmel Resins
Water Resistance.
Water resistant corrugated board is required in a
variety of industries:
•Foods and beverages
• Frozen foods
• High humidity areas
• Tobacco
• Fruits and vegetables
• Flower packaging
• Outdoor storage
• Hi-Tech consumer products
Carmel Resins
Costs
Using resins in starch adhesives
SAVES
production costs
Carton Board Production Costs
•
•
•
•
Paper: ~80% of overall costs.
Production: ~ 18.25% of overall costs.
Starch Glue: ~ 1.5 % of overall costs.
Additives: ~ 0.25% of overall costs.
Carmel Resins
Cost
Using Resins
Save costs
Wet Tack
Running speed
Productivity
SAVE $
Wet Tack
Green bond
Energy
SAVE $
Penetration
Adhesive
Energy
SAVE $
Stable Viscosity
Dry strength
Adhesive
BCT,ECT
Energy
Scrap
paper gramage
SAVE $
SAVE $
The tool for these cost savings is
the CP-88 Series - Products
(waterproofing + extra mechanical features)
CP-88 - series
FF<0.5%
FF<0.2%
Carmel Resins
%Solids
% Dosage
for total Adhesive
CP 88/LIDP
CP 88/LIP
CP 88/LH5P
CP 88/LH6P
CP 88/LH8P
38
43
54
65
79
1.8%
1.6 – 2.0%
1.2 – 1.5%
*
*
CP 88/LVP
CP 88/LV20DP
CP 88/LAP
CP-88/LACP
49
32
49
59
59-61
1.7%
2.5%
1/7%
1.8%
1%
-
36
1%
-
18
25
39
45
3%
2%
1%
1.5%
0.3-1%
0.1-0.3%
CP 88/PL2
-
Powder-100%
0.5 - 1.0%
CP88/TPL1
-
Powder-100%
1%
-
-
FF<0.1%
Penetration
LIQUIDS ketone aldehyde
CP 88/ID
CP 88/I
CP 88/H5
CP 88/H6
CP 88/H8
CP 88/LID
CP 88/LI
CP 88/LH5
CP 88/LH6
CP 88/LH8
CP 88/LIDEX
CP 88/LIEX
CP 88/LH5EX
CP 88/LH6EX
CP 88/LH8EX
LIQUIDS Modified Ketone aldehyde
CP 88/V
CP 88/V20D
CP 88/A
CP-88/AC
-
CP 88/LV
CP 88/LV20D
CP 88/LA
CP-88/LAC
-
CP 88/LVEX
CP 88/LV20DEX
CP 88/LAEX
CP-88/ACEX
CP-88/LHVSP
LIQUIDS non formaldehyde resins
-
CP 88/ACR
CPV 18
CPV 25
CPAV - 37
CP88/T40
CP-88/VS
CP-88/P
Rheological modified and viscosity stabilizer
Penetration Aid
SOLID blend powder resins
CP 88/TP1
-
Type
CP-88/I
CP-88/LV
CP-88/AC
Waterproofing
(Fefco 9)
min. 24 hr
Full (with temp.
of 130 C° on the
board).
Semi (room
temp.)
Full
(up to 100 hr)
Semi
(up to 16 hr)
Extra
strength/Saving
None
Up to 15% *
Up to 25% *
* Improves dry and wet strength as tested by ECT and FCT.
* Enhances the bond wet and dry strength as tested by PAT and BCT.
CP-88 - Method of Use
CP-88 additive:
Kitchen
1. You need to add 1/kg per minute
continually under stirring conditions.
Recommended with dosing pump.
2. pH has to be 11 and above.
If feasible, add the
resin to each one of
the corrugated units
(with dosing pump).
Service tank:
under stirring
conditions
Production line:
Requires at least 120-130°C on the
corrugated cardboard
Corrugating boards requires 24 hr
stacking time (after production)
Carmel Resins
Thank you
for
your time

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