Teknoloji Geliştirme Dairesi Başkanı Dr. Murat BİLEN`in Eti Maden

Report
Dr. Murat BiLEN
Head of Development of Technology Department
Eti Maden: The Leader of World Boron
Market
ETİ Maden
• Date of Establishment: 1935
– 1935 -1998 ETİBANK
– 1998 -2004 ETİ Holding A.Ş.
– 2004 -….. Eti Maden İşletmeleri Genel Müdürlüğü
• Main Field of Activity: The production and sales of boron
products.
• Legal Status: State owned company
• Management Systems:
•
•
•
Quality Management System TS-EN-ISO 9001: 2008
Environmental Management System TS-ISO-EN-14000
Occupational Health & Safety Management System
TS-İSG-OHSAS 18001
• General requirements for competence of test and calibration
laboratories TS-EN ISO/IEC 17025
Eti Maden: The Leader of World Boron
Market
2
Boron Minerals Reserve of Eti Maden
BASIN NAME
EMET (Colemanite)
AMOUNT
(Gross Ton)
1.818.264.009
KIRKA (Tincal)
838.152.732
BİGADİÇ (Colemanite-Ulexite)
636.287.478
KESTELEK (Colemanite)
TOTAL
5.420.009
3.298.124.228
3
Value Chain
Mining
Ore
Dressing
Refining
Boron
Chemicals
Specialty
Boron
Products
4
Production Sites of Eti Maden
BANDIRMA
BORON AND ACİD WORKS
ETİ MADEN İŞLETMELERİ
GENEL MÜDÜRLÜĞÜ
BİGADİÇ
BORON WORKS
KIRKA
BORON WORKS
EMET
BORON WORKS
5
Boron Products of Eti Maden
BANDIRMA
BORON WORKS
• Borax Decahydrate
• Borax Pentahydrate
• Boric Acid
• Boron Oxide
• Etidot-67 (Agri Boron)
• Sulphuric Acid
EMET
KIRKA
BİGADİÇ
BORON WORKS
BORON WORKS
BORON WORKS
• Boric Acid
• Concentrated
Colemanite
• Etibor-48 (Borax
Pentahydrate)
• Etibor-68 (Anhydrous
borax)
• Calcined Tincal
(Compacted)
• Ground Colemanite /
Ulexite
• Concentrated
Colemanite / Tincal /
Ulexite
• Natural Zeolite
6
Eti Maden in Figures;
Production & Capacity of Boron Products
2,400
Production
2,100
2,125
Capacity
2,181
1,725
1,800
Thousand Tons
2,131
1,365
1,500
1,272
1,277
1,100
1,200
2,100
900
730
570
923
300
1,021
1,102
2006
2007
1,788
1,800
2011
2012
2013
1,400
1,312
600
1,780
1,002
715
435
420
436
518
2000
2001
2002
2003
0
2004
2005
2008
2009
2010
Eti Maden: The Leader of World Boron
Market
2014E
7
Eti Maden in Figures;
Sales
1,200
Domestic Sales
Export
Total Sales
1,030
1,000
854
822
829
Million USA $
800
647
535
600
452
390
400
233
225
201
228
276
829
322
519
367
200
215
18
209
16
15
21
24
799
797
629
435
384
299
252
207
186
1,000
399
23
23
15
16
17
18
25
25
30
30
0
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014E
8
Regional Export of Eti
Maden
Middle East
1.6%
America
12.5%
Africa
0.3%
Europe
27.1%
Asia
58.5%
Eti Maden: The Leader of World Boron
9
Consumption of Boron Products in the World &
Change in Eti Maden’s Market Share
Consumption of Boron Products in the World (Million Tonnes)
2000
3.1
2002
2.7
3.3
2005 World
Boron
Leader
2010
4.0
2013
4.0
2013
47%
Change in Eti Maden’s Market Share, %
2000
31%
2002
30%
36%
2005 World
Boron
Leader
2010
42%
Eti Maden: The Leader of World Boron
10
Our Marketing Representatives & Agencies
AB ETI PRODUCTS O.Y
FINLAND
Espoo
ETI PRODUCTS RUSSIA
Mscow,
RUSSIA
ETIMINE SA, Bettembourg,
LUXEMBOURG
ETIMINE,
Pittsburgh,
USA
ETIMINE,TURKEY
Ankara
MARIO PILATO
S.A,
Valencia, SPAIN
ETIMINE ASIA,
Shanghai,
CHINA
ETIMINE SRL,
ITALY
ASIAN AGRO CHEMICALS
CORPORATION,
U.A.E
BOROCHEMIE INTERNATIONAL
PTE.LTD.,
SINGAPORE
AFRO-GLOBAL GROUP
PTY.LTD.
SOUTH AFRICA
Saxonwold
11
Eti Maden in Turkish Economy
Eti Maden is stated
as 16th in export
rank in the list of
“Top 1000 Exporters
of Turkey”
Eti Maden: The Leader of World Boron
12
World Boron Minerals Reserves
RUSSIA
8%
KAZAKHSTAN
1% CHINA
4%
TURKEY
% 73
USA
6%
PERU
2%
CHILE
3%
BOLIVIA
2%
ARGENTINA
1%
World total is about 4 Billion ton
Eti Maden: The Leader of World Boron
Market
13
World Boron Consumption by End-Use in 2013
Others
19%
Detergents
3%
Glass
51%
Agriculture
14%
Ceramics
13%
Eti Maden: The Leader of World Boron
14
R & D Works
Strategy; Rather than waiting the growth of boron
market, leading to develop market by finding new
boron products and new usages.
Aim;




Increasing production efficiency
Develop new usage areas
Develop new products
Contribute boron technology
Strategy; Make/support scientific studies intented
for industrial applications
15
SODIUM
PERBORATE
MONOHYDRAT
E
ANHYDROUS
BORAX
R & D Works
TRIMETHYL
BORATE
Completed projects
AGRI-BOR
&
ZINC BORATE
CALCINED
TINCAL
BORON OXIDE
Ongoing projects
SODIUM
BOROHYDRIDE
CALCINED
COLEMANITE
BORON
SODA
Eti Matik
Eti Maden: The Leader of World Boron
Market
16
Boron Soda
Aim:
- reducing environmental effects
of SO2 and CO2 (as a
greenhouse gas),
- achieving absorption of SO2
and CO2 in boron solutions
- producing a mixture product with boron compounds and
the Soda which is raw material input especially in glass
industry.
- Na-borate compounds containing soda is produced.
Eti Maden: The Leader of World Boron
Market
17
BORON IN IRON AND STEEL
INDUSTRY A Cost Effective Solution
During steel production, Iron scrap is melted down in an electric arc furnace and then molten
steel is poured into a ladle. After skimming the slag, it crumbles easily after a few days and
becomes fine material like powder which is hydrophobic in nature and cause environmental
problems.
For solving this problem we have cooperated with the companies and industrial scale testworks
have been carried out in the iron and steel plant in Turkey.Our new boron product, was added to
the molten slag in the ladle and found that the bulk density of the slag increased from 1,36
ton/m3 in the powder state to 2,64 ton/m3 in the compact state.
As a result of this study handling cost and environmental significantly impact is reduced.
Eti Maden: The Leader of World Boron
Market
18
Eti Matik
Eti Maden, completed R&D works
and produced detergent with
trade name «Eti Matik Borlu
Temizlik Ürünü»,
- It’s NOT a detergent
- It doesn’t contain any petrolium derivatives and sulphate.
- So, we call it Cleaning Product, but not Detergent
- It’s a responsible product to Human health and environment
Eti Maden: The Leader of World Boron
Market
19
BORON IN AGRICULTURE
Target:
- Producing a new product for fertilizer industry
Specs for Colemanite:
+3 – -4 mm,
30 % B2O3
Specs for Ulexite:
+3 – -4 mm
32 % B2O3
20
OTHERS
Some other R&D studies:
- Timber Preservation
- Flame Retardant
- Energy
- Defense industry
- Hyraulic Fracturing
Eti Maden: The Leader of World Boron
Market
21
Long Term Targets (2023)
Installed Production Capacity
2023
2014
5.5 Million Tons
2000
2,18 Million tons
570 Thousand tons
Last ten years the production
capacity has increased about four
times and coming ten years it is
planned to be double
Eti Maden: The Leader of World Boron
22
GROWTH TOGETHER
WIN-WIN APPROACH
JOINT VENTURE
• Eti Maden is open to cooperate with local or foreign technology firms
to develop innovative boron products.
• As a reliable and the leading supply source of boron products, Eti
Maden encourages the local and foreign private investors to invest in
those boron using industries in our country.
23
For more information:
www.etimaden.gov.tr
24

similar documents