business & managing

Report
EVOCON LINE EFFICIENCY
from the heartbeat of the factory
Evocon Line Efficiency is a solution developed to
increase manufacturing efficiency by finding and
releasing unused productive resources.
´Production efficiency up 15% after first month´
- Henno Haava Chief Production Planner at Saint-Gobain
EVOCON LINE EFFICIENCY
SOLUTION
Efficiency starting from the factory floor
Evocon is connected to the
production
line
for
monitoring and
analysing
real processing cycles and
delay reasons. Therefore,
Evocon brings clear picture
from the factory floor –
from the heart of your
company.
* Graphical display mounted next to the production line gives instant overview of the line
productivity, especially of manufacturing discipline, delays and stops. This makes
production issues transparent to line workers and production management.
MAIN BENEFITS PROVIDED BY
EVOCON
Instant increase in productive work time
Evocon has a unique nature of increasing the discipline of all the employees
working on the production lines.
Continuous improvement of production profitability
Proactive use of Evocon has
helped our clients increase their
production profitability throughout
the years.
INSTANT INCREASE IN
PRODUCTIVE WORK TIME

Get the same productivity during night and weekend shifts as you get
during day shifts!

Transparency of manufacturing events enables to constantly improve
the processes on factory floor.

Breaks kept within the set time.

Work starts and ends on schedule.

Performance and history of the ongoing shift always visible on site.

No unjustified stops! All delays have to be reasonably commented by
operators.
CONTINUOUS IMPROVEMENT OF
PRODUCTION PROFITABILITY

How much is lost due to poor work arrangement?

Are the raw materials always available at site?

Is the reaction time of maintenance at a high level to solve technical
issues?

Is the workforce always on site and right number of operators available?

Is all the offline work done by assistive staff or by line operators causing
production stoppages?
BUSINESS & MANAGING
BENEFITS PROVIDED BY EVOCON
 Evocon helps to clearly visualise and record all production events
 Accurate data for making efficient investment decisions
 Decrease in quality problems and material write-offs
 Analyze important indicators of the manufacturing process
 Live monitoring of all the production lines
 Evocon is suitable for a wide range of production lines
BUSINESS & MANAGING
BENEFITS PROVIDED BY EVOCON
Evocon helps to clearly visualise and record all production events

Production efficiency overview at all times for workers and supervisors
Direct and better feedback from line workers on causes for inefficient
production and interruptions

Product change cycles
transparent and kept optimal

are
Performance of maintenance
teams objectively assessed

Defective products
and displayed

recorded
History of production events
enables
to
identify
quality
problems more effectively

BUSINESS & MANAGING
BENEFITS PROVIDED BY EVOCON
Accurate data for making effefctive investment decisions
Better use of internal resources reduces the need for new investments and
additional staff.
Customers have experienced up to 20% growth in efficiency with same
resources, no new machines purchased or additional employees hired.
Decrease in quality problems and material write-offs
Ability to monitor all the production events helps to analyze quality problems
and their root-causes more effectively.
BUSINESS & MANAGING
BENEFITS PROVIDED BY
EVOCON
Analyze important indicators of the manufacturing process
You can get reports on:



OEE and related effectiveness statistics
Reasons for delays, and how much time loss they have caused over
the period
Production quantities by produced articles,
workers and workstations

Cycle times of produced items

Production speed

History of screen images

Changes over time

Export to MS Excel for further analysis
BUSINESS & MANAGING
BENEFITS PROVIDED BY
EVOCON
Live monitoring of all the production lines
All production lines can be monitored in real-time over the internet or from
separate screen in the office.
Choose between detailed view or general view.
Detailed view
Last production shift is displayed
as on the factory floor.
General view
Last 9 hours of production are
displayed. Each production line is
presented on as single hour bar.
BUSINESS & MANAGING
BENEFITS PROVIDED BY EVOCON
Evocon is suitable for a wide range of production lines
Evocon is suitable for manufacturing companies of different sizes and from
different industries. It can be used on automatic or semi-automatic lines,
either old or new.
The solution can be counting single
item, flow speed and length or
registering on/off status of machines
(voltage, plc, barcode code readers
and sensors can be used as a source
for item counting signals).
EVOCON LINE EFFICIENCY
LAYOUT
How the system works?


Display is placed in operator’s work zone (for providing instant
feedback about the production efficiency to the operator)
Signals are recorded from production line about the status of the line
(efficient production, slow cycle, delays, standby)

Workers select comments for stop & delays on the display

Data is recorded in database

OEE and other statistics measurements are calculated automatically

Information is displayed in real time

Reporting and data analysis
References:

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