Poultry Presentation

Report
BIO HAZARD CONTROL in
the
FOOD INDUSTRY
Presenting a solution to the ever present threat of
Bacteria, Viruses and Fungi
SABS SANS 10330 HACCP (Food safety)
Why is RECTIFY® unique?
• It has high sterilizing powers with low effective chlorine content.
Proof of Bactericides (2)
 Virus Sterilization
Tested Virus
Influenza Virus,
Type A
(H1N1)
SARS Virus
Log TCID 50/ml
Subject
Start
After 15 sec
After 1 min
Slightly Acidic
Hypochlorus
Acid*
6.5
<1.5
(Log 5
reduction) more
<1.5
Purified Water
6.5
than 99.999%
reduction
-
6.5
Food Analysis Center of Japan : No. 09003756001-01 (2009. 11. 4)
*Rectify : Available Chlorine Concentration 20ppm, pH 6.1
R
5
Proof of Airborne Bacteria destruction (3)
Preliminary Air Purifier Tests
Food Preservation
Safely eliminating bacteria the HOCl is an optimum NATURAL
food preservation system.
INFECTION
RISK
BACTERIA
A
B
Pepper from same production lot. 9
days
DECOMPOSITION
A)Washed with
water
B)Washed with
HOCl
Results on bacteria on meat. 5’’ treatment
0.00
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E.
0.40
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0.40
eu
s
0.80
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0.80
au
r
0.80
S.
1.20
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on
1.20
L.
1.20
co
li
1.60
eu
s
oc
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og
en
es
1.60
iu
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1.60
ol
i
2.00
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2.00
iu
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Bovine
2.00
es
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Poultry
hi
m
ur
Swine
Meats were contaminated before the tests.
(*) Results logarithmic reduction.
Reduction by 1 means 10 reduction by 2 means 100 and so on.
Example: the result on poultry for S. Aureus was 1.79 logarithmic that means 61 times less than the original
contamination.
FDA: Certified for sterilizing/disinfection
of slaughtered meats. 2006
FDA
- Approved as lavation for fruits &
vegetables
2000
10
Results on Vegetables
100
5
80
4
60
3
40
2
20
1
0
0
Trattato
Non trattato
Fruit Hardnes Preservation %
Dati prodotti dalla SHANGAI UNIVERSITY
Trattato
Non trattato
Logarithmic reduction of bacteria load.
Organization
Korea: FDA
Europe: EPA
ENVIRONMENTAL PROTECTION
AGENCY
USA: FDA
FDA-FSIS FOOD
SAFETY AND INSPECTION
SERVICE
USDA
US DEPT OF
AGRICULTURE
Japan Ministry of Health
Labor and Welfare
Approved Categories
- Food Additive
- Disinfect/sterilize utensils, etc.
Year
2007.11
2008.8
- Approved Hypochlorous Acid Water
producing machine as “Sterilizer
producing equipment”.
1998
- GRAS
(Generally Recognized As Safe)
- Approved as lavation for fruits &
vegetables
2000
- Disinfect/Sterilize slaughtered meats
2006
- Approved as germicide for E. coli 0157,
Salmonella, etc.
- Disinfect/Sterilize food products
1999
2002.6
- Disinfectant Antiseptic section 52 of Sans
SABS
1615-2011
2012
12
SAFETY TEST(4)
 Japan Food Analysis Center: Harmless on humans
Acute toxicity test, cytotoxicity test, hemolytic test, mutation test,
skin irritation test, oral irritation test, eye irritation test, esophagus
irritation test, stomach irritation test
Tested subject

Acute toxicity test on humans
(14 days)
Eye irritation test on humans
(4 days)
Test result
No Harms
caused nor found
Testing Institution : Meter and Petrochemical Testing and Research Institute (2009. 11. 27.)
Tested product : BC-360 (pH : 6.1, Available Chlorine Concentration 25ppm)
13
Poison Test Result
Types
Chlorite Concentration Level, pH
Chloroform produced
Tap Water
0.1ppm, pH 7.4
55
30ppm, pH 6.1
58
200ppm, pH 9.2
99
Slightly Acidic
Hypochlorous Acid
Water
Sodium Hypochlorite
Water
Reference : Japan Milk Science Vol.51, No.3 2002
Very little amount of chloroform (harmful to human body), produced
(similar to tap water).
14
Harmless on humans
USA: FDA
GRAS Generally Recognized As
Safe FOR HUMANS
2000
15
Storage Safety
16
Corrosion Test
Metal Sample
Processing Specimen
SUS 304
Aluminum
Tap Water
Sodium Hypochlorite
Strong Acid Hypochlorous Acid
Water
Slightly Acidic Hypochlorous
Acid Water
No treatment
17
How is RECTIFY® made?
RECTIFY generates slightly acidic hypochlorous acid water by
electrolyzing the mixture of tap water (or underground water) and edible
hydrochloric acid in a diaphragm less electrolysis tank.
Properties of RECTIFY® product?
RECTIFY pH 5.5 has over 99.5% of the effective chlorine contained in the
form of HOCl.
Little danger of free chlorine gas.
Two-chamber-process to produce highly acidic HOCl with high free chlorine
20
Properties of RECTIFY® product?
RECTIFY pH 5.5 has over 99.5% of the effective chlorine contained in the
form of HOCl.
Little danger of free chlorine gas.
We focused our attention on the following products :
Competition from other Oxidizing-type solutions
ECO-GREEN,
RADICAL WATERS,
Here we summarize the different features of RECTIFY vs. Competitors:
FEATURES
RECTIFY
RADICAL
WATERS
ECO GREEN
Appearance
Clear liquid
Clear liquid
Clear liquid
Odour
NO ODOUR
Chlorine
Chlorine
pH
5.5
2.5 - 3
2.5 – 3.5
(reported on
website)
RUST
NO RUST
+++
Not reported
SAFETY with
PEOPLE
FDA GRAS
CERTIFIED
NO people
safety
certification
Classified SABS as
IRRITANT, “do not
inhale fumes, avoid
contact etc.”.
Free Chlorine
Assay
30 ppm (FDA:
Max on food 50
ppm)
200 - 500 ppm
500-700 ppm
Total Chlorine
Assay
30 ppm
Not reported
Not reported
Stability
12 months at
25°C
Not reported
Not reported
Recommended Method
R
Keep stock
Spraying
Fogging
Plumbing
Hot or Cold
℃
23
R
Uses for Rectify
Vegetables
Fruits
Fish
Eggs
Knives
Cutting board
Towels
Fresh Meat
Floors
Walls
Boxes
Toilets
24
Applications
Locations
Applications
Food Factory
Distribution Center, Food
Manufacturing,
HACCP Management
Factory
Sterilizing raw produce,
Disinfect & bactericide tools and
microorganisms, Hygiene management
within factory, Tap water sterilization
Kitchen Hygiene
Applicable Fields
Food Service,
Restaurants,
Military, Hospitals
Sterilize and deodorize various raw
produce such as fruits & vegetables,
kitchen tools such as knives, cutting
board and utensils
Slaughter
house
Butchery & Processing
Product
Use per
Day
BC-360
3 ton
BC-1200
5~15 ton
BC-5000
20~60 ton
BC-240
2 ton
BC-360
3 ton
BC-1200
5~15 ton
BC-500
20~60 ton
Spray during process & packaging,
Hygiene management within work area
Introducing Rectify fog
“...
The new availability of hypochlorous acid vapor can now become the
definitive solution to a serious, expanding national and international
health dilemma. The disinfecting quality, safety and efficiency can be
effectively and economically assured...”
Dr. Kenji Uchino
Dr. Yongkang Gao
Materials Research Institute
The Pennsylvania State University
The stabilized HOCl fog represents a revolution in the disinfecting industry.
THANK YOU

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