***** 1 - ОАО "Омскнефтехимпроект"

Report
Наименование презентации
дата
“Omsk Institute of project engineering
for petroleum refining and petrochemical
industries” “OMSKNEFTEKHIMPROEKT”
Open Joint Stock Company
Date of foundation • February 17, 1953
Москва
Legal address
• 19A,Prospect Mira, Omsk, 644029,
Омск (Центральный офис)
Russian Federation
Белград
Астана
Mailing address
• 19A,Prospect Mira, Omsk, 644029,
Russian Federation
Contact us
• +7 (3812) 28-55-34
Fax
• +7 (3812) 28-55-44
E-mail
• [email protected]
2
ONHP branch offices
Moscow
Omsk (Central Office)
Belgrade
Nakhodka
Astana
Beijing
Dubai
- currently existing ONHP branch offices
- branch offices to be established in the near future
3
ONHP Profile
Basic trends in ONHP activities:
 Complex design development for the facilities of
petroleum refining, petrochemical, gas-processing and
chemical industries;
 Complex of design and exploration work performance for
construction of new facilities, extension, reconstruction and
modernization of existing industrial and civil facilities;
 Participation in selection ofМосква
equipment, products and
materials for the Clients’ construction sites; precommissioning and start-up;
Омск (Центральный офис)
 Field supervisionБелград
and engineering supervision over
construction of the designed buildings, structures
and
Астана
facilities.
4
ONHP Profile
2. Deep Conversion Complexes;
Storages;
Currently ONHP develops design of the facilities as follows:
1.Process units for petroleum refining,
petrochemical and chemical plants, including:
- Crude oil refining
- FCC Naphtha Hydrotreating
- Diesel Hydrotreating
- Catalytic Cracker
- Visbreaker
- Reformer
- Gas Fractionation
- Isomerization
- Hydrogen Production
- PSA
Москва
Омск
Астана
3. Offsite Facilities and Utilities:
- Tank farms for crude and products storage
- LPG tank farms
- Intermediate tank farms
- Industrial and storm water treatment facilities and
sanitary sewer
- Nitrogen and oxygen stations
- Air compressor stations
- Rail tank car loading and unloading racks
- Rail tank car on-spot loading racks
- Road tank car loading racks
recovery unit
(Центральный- Vapor
офис)
- Chemical supply system
- Naphtha self-blending stations
- Fuel handling facilities
- Flare system
- Transformer substations
- Hydrogen handling facilities
- Laboratories
- Networks and Utility Services (incl. Process,
Combustion Engineering, etc.)
- Control Stations
- Chemical water conditioning systems
- Fire Fighting Facilities
- Water Supply Facilities
- Water Drainage Facilities
- Power Supply Facilities
- Furnace Rooms, Boiler Rooms
5. Other facilities.
5
ONHP Action Fields
Investment Phase
Pre-Investment Phase
Pre-FEED
Conceptual Project Basis;
Pre-Feasibility Study ;
Bankable Feasibility Study
Basic Engineering
(BDEP);
Basic Implementation
(Project Design);
Definitive Implementaion
(Detailed Design)
FEED,
Detail Design
Design Documentation
development;
Design and Estimate
Documentation maintenance of
expertise in accordance with
law requirements of country of
facility location;
Bid Package Development for
Contractor’s Work and
Equipment Procurement;
Performance of Engineering
Survey (all types);
Development of Engineering
Design Documents;
Optional Equipment Design
Development;
Development of Method
Statements Reference
Standards.
Operation Phase
Construction
ЕРСм services for new
construction;
Operation
ЕРСм services for
reconstruction and
modernization facilities,
including field and
engineering supervision;
Apart:
Schedule Control;
Project Budget
Operation Documents
Management;
Development (Emergency
Equipment delivery
Response Plans; Process
management;
Engineering Supervision for and Engineering
Procedures)
Equipment Manufacturing,
Equipment Forwarding;
Field and Engineering
Supervision over
Construction
6
ONHP authorization to perform activities
Authorization to exercise activities in the Russian Federation:
1. Design: Certificate СРО-НП-СПАС-П-5501035050-0030-2 “Of access permit to perform design activities
effecting safety of capital structures”. The company is granted permission to perform all types of design activities
(13 types). Self-regulated organization “Interregional union of Siberian designers and architects”.
2. Engineering survey: Certificate И-03-11-25-025 “Of access permit to perform design activities effecting
safety of capital structures”. The company is granted permission to perform 4 types of work. Self-regulated
organization “Union of surveyors for "Neftegazizyskaniya-alliance” energy complex design and construction.
3.Construction:Москва
Certificate 0375.02-2010-5501035050-С-021 “Of access permit to perform specific work type or types effecting
safety of capital structures”. The companyОмск
is granted
permission to офис)
perform 4 types of work. Self-regulated
(Центральный
organization “Union of surveyors for "Neftegazizyskanija-alliance” energy complex design and construction”.
Белград
Астана
Availability of licenses to implement activities in the Republic of Kazakhstan:
1.State License (General License) granting permission to perform design and survey activities in the Republic of
Kazakhstan.
2.State License (General License) granting permission to perform expert works and engineering services in the
Republic of Kazakhstan
3.State license granting permission to perform and render environmental protection works and services in the
Republic of Kazakhstan.
4.State License (General License) granting permission to perform design of facilities in petrochemical, gas- and
petroleum refining industries.
5.State License (General License) granting permission to perform design of boilers operating under working
pressure of min. 0.7 kg/cm2 and heat-transfer agent temperature of min. 115oС, vessels and pipelines operating
under pressure of min. 0.7 kg/cm2 in oil and gas industries.
6.Certificate granting permission to perform industrial safety activities in the Republic of Kazakhstan.
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Staff strength
Москва
Омск (Центральный офис)
Белград
8
Personnel structure as of October 01, 2011
%
%
The general labour
experience of
employees (average
value)
19 years
Москва
Омск (Центральный офис)
Белград
%
Labour experience of
employees in
ONHP
(average value)
12 years
Personnel mean age –
37,5 years
9
Program “School – Higher School – Company”
Higher
school
Company
School
Company ‘s strategic pool of trained reserve
ONHP Junior
Assistants
Company’s strategic pool of
trained reserve
(Schoolchildren,
Students)
ONHP Young
Professionals
Program of vocational
adjustment
ONHP
Professionals
Company’s pool of
trained reserve
10
10
Participants of the Program "School – Higher School – Company"
ONHP
Ministry of Education,
(Republic of Serbia)
AO "Oil Company
KazMunaiGas”
(Republic of Kazakhstan)
Atyrau Institute of Oil
and Gas
(Republic of Kazakhstan)
Ministry of Education,
Omsk region
Participants of
the Program
"School –
Higher School –
Company"
Belgrade State University
(Republic of Serbia)
Department of Education,
Omsk city
6 Higher Schools
of Omsk city
Schools of Omsk city
(among them there are
11 sponsored schools)
Marine Engineering
Institute
(Vladivostok city,
Nakhodka city)
11
Industrial practice in ONHP
Familiarization conducted
loop tour around ONHP
departments
Job-oriented assignment to
Higher Schools for
fundamental (engineering)
specialties
Schoolchildren study
activities of ONHP
Russian and foreign
partners
Computerized work station
in ONHP department
Tutor (ONHP
Young Professional)
Industrial practice
in ONHP
Individual rating of
schoolchildren
ONHP Certificates for
Student's Industrial
Practice
School rating
12
Data on Program 2010 Participants Matriculation
(2011 school-leavers)
13
Experience in General Design
Oil Company
Refinery
Capacity,
MTA
Site, ha
OAO Gazpromneft (Russia)
OAO Gazpromneft – Omsk Refinery
19,5
1125
NIS a.d. (Serbia)
Pančevo Refinery, Novi Sad Refinery
5,7
320
Oil Company “Alliance” (Russia)
OAO Khabarovsk Refinery
3,0
90
AO Oil Company “KazMunaiGaz”
(Kazakhstan)
TOO Atyrau Refinery
5,0
242
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14
ONHP Major Projects
Feed Capacity
Gazpromneft – Omsk Refinery
FCC Naphtha Hydrotreating & Diesel
Hydrotreating Complex
(General Designer)
FCC Naphtha Hydrotreating.
Diesel Hydrotreating.
Off-site Facilities
1.2 MTA
3 MTA
Gazpromneft – Omsk Refinery
Off-site Facilities for Light Naphtha Isomerisation
Москва
Plant (Isomalk-2)
(General Designer)
Off-site Facilities for Isomerisation Plant
800 TTA
Gazpromneft – Omsk Refinery Gasoline Quality
БелградDesigner)
Upgrading Complex (General
Омск (Центральный офис)
Continuous Catalytic Reforming Plant.
Off-site Facilities
Астана
1 MTA
Feed Capacity
Petrochemical Complex.
20 MTA
Terminal направлена на приближение места разработки
Стратегия создания и развития филиалов компании
рабочей документации к месту строительства для сокращения коммуникации в процессе
236 TTA
производства строительно-монтажных работ.Hydrogen Unit (the largest in Russia)
LPG Storage and Self-Loading Complex
(hydrogen)
OOO “RN-Tuapse Refinery”
Crude Oil Tank Farm Modernization (3
+ concrete
dike with the capacity
- существующие на сегодняшний день Spheres
офисы ОАО
«Омскнефтехимпроект»
of 20 000m3)
Primorsky Refinery
- офисы, открытие которых запланировано в ближайшем будущем
Hydrocracking Complex
OAO Komsomolsky Refinery
1.8 MTA
15
ONHP Major Projects
Feed Capacity
Khabarovsk Refinery
Hydroprocess Complex Facilities (General Designer)
Off-Site Facilities for Hydrocracking,
Hydrotreating Combined Unit
1 MTA
500 TTA
Khabarovsk Refinery
Москва
VT-Visbreaker Complex (General
Designer)
VT Unit;
Visbreaker;
Off-Site Facilities.
1.8 MTA
750 TTA
Омск (Центральный офис)
Белград
Астана
OOO Tobolsk-Neftekhim
Broad Fraction of Light Hydrocarbons Processing
Complex Expansion (min. 5.8 MTPA)
Gas Fractionation Unit – 2.
Northern and Southern Bases
Feed Capacity
3.2 MTA
Feed Capacity
OAO SurgutNefteGas
Gas Processing and Compression Facilities No.1, 2
for associated gas processing and recovery of
broad fractions of light hydrocarbons from such
gas and dry stripped gas recovery
Gas Processing and Compression Facility
No.1, 2.
Facility Commissioning Year – 2010
4.0 bln.m3 / year
16
ONHP Major Projects
Feed Capacity
TOO Atyrau Refinery
Petrochemical Complex
(General Designer)
Catalytic Reforming Plant.
Aromatics Plant
(benzene, toluene, paraxylene).
Off-Site Facilities.
1 MTA
1 MTA
16 Process Units:
1. Fluid Catalytic Cracker
2,4 MTA
2. Non-Saturated Gas Fractionation Section
Москва
3. LPG Desulphurization Unit.
2,4 MTA
4. Pre-Treatment. Oligomerization Unit.
5. ButeneОмск
Oligomerization
Unit. офис)
(Центральный
6. Polybenzine Hydrogenation.
Белград
7. Cat Naphtha Selective Hydrogeneration Unit.
TOO Atyrau Refinery
Астана
8. LCCN
(Light Catalytically Cracked Naphtha)
Deep Conversion Complex
1,2 MTA
Etherification Unit.
(General Designer)
9. Naphtha Hydrotreater.
10. Gasoil Hydrotreater.
1,4 MTA
11. Sulphur Recovery Unit.
12. Amine Regeneration Unit.
Стратегия создания и развития филиалов компании направлена на приближение места разработки
13. Sulphur Recovery and Forming (Granulation) Unit
рабочей документации к месту строительства
для сокращения
коммуникации
в процессе
14. Saturated
Gas Fractionation
Section
производства строительно-монтажных работ.
15. Isomerization Unit
16. Hydrogen Production Unit
- существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект»
Hydrotreater / Hydrocracker (FEED+DD)
Sour Water Stripper
MHC/DHT
Complex
at Pančevo
Refinery
- офисы,
открытие
которых
запланировано
в ближайшем
будущем
Gas Fractionation
Unit Modernization
(General Designer)
Off-Site Facilities
LPG Storage
Feed Capacity
3 MTA
17
Cooperation with Foreign Companies
ONHP has signed agreements with world leading engineering companies such as Sinopec
Engineering (China), Kellogg Brown & Root (Great Britain), CB&I (Czech Republic), who are
experienced and applying the most modern technical resources and up-to-date software
products
Engineering:
Sinopec
Engineering
(China)
KBR
(USA)
Marubeni
(Japan)
Technology Development:
AXENS
(France)
CB&I Lummus
(Czech Republic )
UOP
(Great Britain)
Foster Wheeler
(USA)
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Cooperation Experience with foreign engineering companies
•
ONHP develops design in compliance with International and European
codes (ASME, API, DIN, ANSI, EN):
• NIS a.d.: General design development for Oil Refineries in Novi Sad and
Pancevo, Republic of Serbia.
• NIS a.d.: Oil Refinery Modernization Project
Москва of Serbia.
• in Pancevo, Republic
• OAO "Oil Company KazMunaiGas”:
General Contract
on FEED (project
Омск (Центральный
офис)
design documents
development) and BDEP management for new
Белград
Астана
petrochemical complex with the
capacity of 1 MTA (feed) at TOO Atyrau
Refinery – in cooperation with AXENS.
• OAO "Oil Company KazMunaiGas”: FEED (project design documents)
development for Deep Conversion Complex, which includes 16 process
Стратегия создания и развития филиалов компании направлена на приближение места разработки
units at TOO
Atyrau
Refinery in
cooperation
with AXENS,
UOP, Foster
рабочей документации
к месту
строительства
для
сокращения коммуникации
в процессе
производства
строительно-монтажных работ.
Wheeler.
• OAO "Oil Company KazMunaiGas”: Design Engineering of Offsite
facilities asнаwell
as consulting
engineering
under detailed design project
- существующие
сегодняшний
день офисы
ОАО «Омскнефтехимпроект»
developed by JGC Corporation at TOO Atyrau Refinery.
- офисы, открытие которых запланировано в ближайшем будущем
19
Техническое оснащение
Hardware and Software
Взаимосвязь программных продуктов
Software
interconnection
at all design stages
на всех
стадиях проектирования
PreFEED
FEED, Design
documentation
Detailed Design
Documentation
PIMS
Aspen Icarus
Aspen Icarus
Aspen Icarus
Aspen Icarus
(AspenTech)
(AspenTech)
(AspenTech)
(AspenTech)
(AspenTech)
Decisions economic
evaluation
Economic evaluation
itemization
Analysis based upon
construction results
Analysis based upon
operation results
Refinery process
diagram improvement
based upon linear
simulation taking into
consideration market
researches on product
yield maximum
increase
Basic Engineering
Design Packages
Procurement
Construction, precommissioning
SmartPlant P&ID SmartPlant P&ID SmartPlant P&ID
(Intergraph)
(Intergraph)
Process diagrams for
processes
Process diagrams
itemization at “Project”
stage
Operation
SmartPlant P&ID
(Intergraph)
(Intergraph)
Process diagrams itemization
at “Detailed Design” stage
Process diagrams for all
processes
Piping classes, equipment interconnection in 3D simulation
including equipment tags in accordance with P&ID
SmartPlant
3D
ONHP is applying the most modern
equipment, technical resources and
up-to-date software products, which
allow planning and control
implementation of entire project at
the earliest stage. That is in
accordance with all recent
international requirements
pertaining to each design stage
from Justification of Investments to
Operation.
(Intergraph),
AVEVA PDMS
Layout decisions in 3D
SmartPlant 3D
(Intergraph), AVEVA PDMS
Facility 3D simulation
SmartPlant
Foundation
(Intergraph)
Facility data storage and
systematization
SmartPlant
Instrumentaton
(Intergraph)
Detailed Design Documentation
on Instrumentation
SmartPlant
Electrical
(Intergraph)
Detailed Design Documentation
on Electrical part
SmartPlant
Materials
(Intergraph)
Orders development
and processing
procedures, order
technical part
(requisition),
attachment to a
contract (purchase
order)
SmartPlant 3D
(Intergraph),
AVEVA PDMS
SmartPlant 3D
(Intergraph),
AVEVA PDMS
Physical simulation for all
construction and installation
nodes, isometrics.
Control based upon laser
scanner.
Operating production 3D
simulation
PIMS
(AspenTech)
Method Statements
(work production plan)
development taking
into consideration
sales requirements by
means of units
operation mode change
20
20
20
Technical resources and software products
for project management
Entire enterprise resources
Procurement
management
Projects planning
and control
PS
Production
management
Sales
Human
Projects
system management resources
Finance
Controlling
management
Project Management. Project management including planning and control.
Timesheets. Data acquisition on actual working hours and material
expenditures
PrimaveraWeb (MyPrimavera). Remote access for internal and external
users + additional functions providing visualization at analytical data review
Document flow
management
3D
3-D Design
Document flow and document archives
It allows defining major process and construction blocks, which
influence start point of commissioning depending on their readiness
state; it also enables to accurately coordinate installation sequence
of major equipment and critical construction structures.
It allows performing quality control of critical structures and process
equipment installation at early installation stage by scanning
implemented works and performing stacking on target model.
Software complexes integration allows covering all processes within the refinery
21
Communication
procedure
Организация
коммуникаций
по проекту
Client
General Designer
Vendors
General contractor
Contractors
Licensors
Design companies
Communication procedure defines a
specialist responsible for carrying on
correspondence and providing coordination
with other project participants
Coordination &
functional
organization chart
Communication
procedure defines
technical
resources and
access rights of
project
participants
General
Designer
 Initial data
 Design and estimate
documentation, including
revisions
 Letters, messages
 Reports, MOMs
 Accountancy
Coordination
technical resources
Communication
procedure
Coordination
Procedures
Communication procedure determines project
procedures:
 Letters, MOMs, other documents designation
procedure;
 Addressees and mailing lists;
 Format of documents to be submitted;
 Electronic documents arrangement rules (placing
onto ftp-server);
 Project reporting forms;
 Letters reply and reporting submission deadlines.
Identification of
documents to be
submitted
 Initial data
 Initial data
 Design and
 Letters,
estimate
messages
documentation,  Reports, MOMs
including revisions
 Accountancy
 Letters, messages
 Reports, MOMs
Client
Ftp-server
 Initial data
 Design and estimate
documentation, including
revisions
 Letters, messages
 Reports, MOMs
 Design and estimate
documentation, including
revisions
 Letters, messages
 Accountancy
Project
participants
Communication procedure determines:
 Letters, MOMs, other documents designation
procedure;
 Forms of accompanying documents
(Transmittal);
 Requirements for naming files of design and
estimate documentation, including revisions and
considering automatic processing of document
packages based upon attached list (Transmittal);
 Applied code numbers for design and estimate
documentation
22
22
ONHP development concept
 Expansion of ONHP activities geography (including ONHP new branch
offices establishment);
 Formation of backlog of business, where the share of international
business projects shall make min. 80% (currently it makes 64%);
 Rendering complete package of engineering services;
 Increase in scope of work to be performed in petrochemical and chemical
industries
23
THANK YOUR
FOR YOUR ATTENTION!
19А, Prospect Mira, Omsk, Russia
Tel. +7(3812) 28-55-34,
Fax +7(3812) 28-55-44.
E-mail: [email protected]
Web: www.ONHP.ru
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