Heating Film Guideline of Installation

Report
ENERPIA Heating Film
Guideline of Installation
#148-21, Nam-san 2 Dong
Jung-Gu, Korea
Office, Factory
Tel: 82-53-474-8050
Fax: 82-53-474-8050
E-mail :
[email protected]
DAEWOO ENERTEC, INC
INSTALLATION SPECIFICATION
◈ Thank you for purchasing ENERPIA Heating Film.
◈ Please install the film after reading this instruction carefully
◈ Keeping this instruction will help you solve any problems.
CONTENTS
①
②
③
④
⑤
⑥
⑦
⑧
Tool, Material, Trial operation tool
Structure and installation Diagram
Sequence of installation
Preparation and floor cleaning
Cutting heating film and thermal insulation
Setting thermal insulation
Electric insulation of the film
Arrayal and Attaching of the film
⑨
⑩
⑪
⑫
⑬
⑭
⑮
Electric power connection
installation of heat controller and sensor
Power connection of heat controller
Operation manual of heat controller
Trial operation and finishing arrangement
After service
Appended data
1. INSTALLATION SPECIFICATION
Tools
Materials
No
Parts Name
Standard
Uses
No
Parts Name
Standard
Uses
1
Long nose
6”,150mm
Electric
1
Insulation tape
5mm
Insulation
2
Stripper
0.13~6mm
“
2
Y type wire terminal
2㎡,3.5㎟
Wiring
3
Driver(+-)
Middle
“
3
Glue
spray3M77
Insulation
4
Tape measure
7.5~10M
Measuring
4
Wire mold
5
Wire press
1.25_8㎟
Wiring
5
OPP(BOX) Tape
6
Cutter knife
Middle
Film cut
6
Wire sleeve
7
Scissors
Middle
Film cut
7
Shrinking tube
5¢
Wiring
8
Terminal press
Middle
Wiring
8
Insulation tape
General
Insulation
9
Terminal
Copper
“
9
Electric wire
2/3.5㎟
Power
10
Plug
220V/15A
Power
11
Hot melt glue gun
40W,¢11
Insulation
12
Measure (Iron)
1M
Film cut
Wiring
General
Parts fixing
Wiring
Trial operation tools
No
Parts Name
1
Surface thermometer
2
Current measure
3
Tester
4
Mega tester
Standard
Uses
1,000mA
Leak test
2. Structure and Installation Diagram(Ⅰ)
Structure
Cross section view
▶ENERPIA Heating Film is
produced by accurate(under 1
micron) printing technology by
coating carbon on PET film to
radiate heat. The film is so strong
that you can not cut it without
scissors because the material was
heat-treated over 150℃.
Safeness
▶Steady temperature range and
resistance variation
0.2mmFabric, PE
Foam (Select)
Setting Material
Film Protector
0.275 or 0.338mm
Heating Film
Insulator
Concrete Floor
Thickness 3mm∼10mm
Heat Insulator Installation
Installation diagram
Thermostat
- Coating high density carbon particle
- Cutting edge doping technology for
uniformly printed surface
-Continuous development of special
equipment for heating film
- World class film with the character of
insulation and anti-flame
- Preventing spark on carbon surface by
specialized design
- Special waterproof treatment
- Laminated insulation film
Power
Sensor1
Sensor2
“Performance of heating film is decided by NANO particle coating technology according to the viscosity and resistance of carbon and silver particle.”
2. Structure and Installation Diagram (Ⅱ)
◈ General Installation Cross Section
Setting Material (Floor Paper, Floor Board)
Film Protector
0.2mm Fabric,PE Form(Select)
(Floor Paper:Protecting Board,
Floor Board:Nonwoven Fabric,PE Form)
ENERPIA Heating Film
0.275 or 0.338mm Heating Film
Floor Paper, Board
Fabric, PE Foam etc.
Insulator(Electricity, Humidity)
Concrete Floor
Heat Insulator
Concrete Floor
Thickness 3mm ∼ 10mm
Heat Insulator Installation
2. Structure and Installation Diagram(Ⅲ)
◈ Deco-Tile, Floor Board Installation Cross Section
Deco tile,Floor Board
합판
난방필름
단열재
Deco tile,Floor Board
Plywood or Board
Heating Film
Heat Insulator
Concrete Floor
5mm~10mm
3mm ~ 10mm
2. Structure and Installation Diagram(Ⅳ)
◈ Floor Board Installation Cross Section
Floor Board
합판
난방필름
단열재
Floor Board
Fabric, PE Foam (Select)
0.2mm
Heating Film
Heat Insulator
Concrete Floor
5mm ~ 10mm
2. Structure and Installation Diagram(Ⅴ)
◈ Floor Paper Installation Cross Section
Floor Paper
합판
난방필름
단열재
Floor Paper
Plywood,Board
5mm
Heating Film
Heat Insulator
Concrete Floor
5mm ~ 10mm
3. Sequence of installation
Preparation
Cutting film
Controller
Floor cleaning
Connecting
terminal
Heating test
Cutting
insulation
Waterproof
taping
Test operation
Setting
insulation
Setting film
Finishing
arrangement
4. Preparation and Floor Cleaning
1) Check the material and tools once again.
2) Check the total electrical power of the building to prevent
any problem using heating film and other device at the
same time. When electric capacity is not enough, you
must increase the capacity.
3) Check whether the voltage is 380V when you install in a
restaurant or factory.
4) Check the uses , lowest temperature and thermal
insulation of the building to decide how much portion of floor you will install. And before
working, check putting place and connecting method of the controller and ground line.
5) Check the humidity to decide whether setting down vinyl or tarp on the place. Also you must
discuss it with customer before installation.
6) All conditions of the site must be double checked before deciding installation schedule.
7) Clean up the minute dust to make thermal insulation adheres easily.
Never use Stiroform(styrene) on the floor. It could cause a fire.
5. Cutting heating film and thermal insulation
1)
2)
3)
4)
Cut the film according to the direction of installation. (Measurement of Width & length)
Use scissors or cutting knife for proper cutting.
Be careful not to cut the carbon coated area on the film.
Maximum series cutting length. This is decided by capacity of the thermostat capacity.
Table 1) maximum length
Section
Current / 3.3㎡
Maxim length
Table 2) Quantity of heating film when using 4Kw
controller
Section
50Cm × 16M
600W
2.7A
80Cm × 10M
1M × 8M
Quantity of using heating film
50Cm×15M × 2.2 column (3.3 × 5㎡)
600W
50Cm×10M × 2 column (3.3 × 5㎡)
1M×8M × 2 column (3.3× 5㎡)
5) Do not plug in two controller at one outlet because the capacity of two hole outlet
is usually less than 2Kw. It’s very dangerous to be overloaded.
6) You must refer to the attached standard when using capacity of more than 2Kw.
6. Electric insulation of the film
1) Clean up the floor and remove all minute dust.
2) Put some heavy things on the edge because the area does
not attach on the floor
3) Use 10 cm of the space with the wall to pass the electric wire.
When the wire passes through between each insulations,
you have to leave a margin space of more than 2 cm
4) In case the floor has high humidity, You have to complete
water proof treatment with vinyl or tarp on the floor to prevent
electric leaking.
5) Use the adhesives for floor for this process.
6) Fix each insulations with OPP tape.
※ Caution : Always use the anti-flammable insulation
7. Setting Thermal Insulation
1) Heating film needs electric insulation on cut area.
2) Electric insulation is one of most important process of pre-installation work.
Install the film by considering electric leakage because the film could sink under
water by a natural disaster even though the place is safe in normal.
3) Wrap the copper area with water proof tape and ,in cut area, attach the insulation
tape on one side with some margin and wrap it fully after turn it
4) Wrap the tape completely on the cut area.
5) Cut the film exactly as the drawing. And be careful to cut it some 20cm shorter
than the length of the floor ( measure the length between the wall and film)
6) For exact cutting, using supporting device is recommended. It is effective to cut
the film with insulation. But, insulation must be cut as the same size of the floor.
8. Arrayal and Attaching of the Film
1) On the exactly set thermal insulation, attach
the electrically insulated heating film evenly.
Then connect the controller with thermal sensor
and overheating sensor after fix the sensors with
tape behind the film. (leave the margin space of minimum 1Cm
between each films)
2) Connect the wire not to be crossed and arrange carefully
with wire pipe or wire mold to protect them.
3) Check the structure of room or arrangement of furniture to array the film as the type of
room. Thermal insulation should be set all of the floor to adjust highs and lows of the
floor.
4) Arranging wire is important for function and view. The places where wire is connected are
thick and hard. So, it is good to cover them with thermal insulation for conveniences of
customer.
9. Electric Power Connection
1) Connecting electric wire is the most important
process of installation. Exact connection guarantees
the long safe use.
2) Wires should have more than 2㎟ thickness to
prevent overheating in excessive current.
3) Fix the ground terminal on the copper part with
press not to be loose.
4) Insulate it with tape of water proof and electric
insulation.
5) Designated controller by ENERPIA should only be
used to prevent any problems, and also the
AC plug that is connecting controller must
be a standard one.
6) Connected part with copper and wire should be
treated by hot melt bond, shrinking tube or
butyl tape, and then finish it by wrapping with
insulation tape once again.
7) When there’s damage by heat on back of the film
after connection, prevent the possibility of leakage
by treating hot melt bond ,insulation tape and
butyl tape
Example 1
Example 2
※ Connect the electricity always in parallel
※ Use different colors of wire(+,-) to prevent
mistake
10. installation of heat controller and sensor
1) “A” is the part of connection of the
2) The solid line from the controller expresses
the temperature sensor that cuts the power at
fixed temperature and maintain the
3) The dotted line from the controller expresses
the over heating sensor that cuts the power.
This complement the temperature sensor when
the controller is out of order.
4) The length of the sensor lines are respectively
2M, and the sensors should be installed on the
place considering the structure of the floor and
should be installed in some distance like the
picture. If the sensor line(VW-1, 300V,AWG
24×2) is short, connect it with other line
(Maximum length 100M)
5) After installation of controller and all connection,
measure the Current(A) and check the heating
performance and any problem of the product.
11. Power connection of heat controller
UTH 70
UTH 200
UTH 170
OVER HEATING
SENSOR
IN
OUT
TEMPERATURE
SENSOR
12. Operation manual of heat controller
1) This temperature controllers go to market with basic set up. Use them after setting up
according to the installation place.
2) When you push ‘▲,▼’ button more than 5 second at the same time, It starts function with
displaying ‘HH’ mark. Then whenever you push each button, the function will be changed.
You can fix the temperature after adjusting by pushing ‘▲,▼’ button at the same time .
Then you will move another function automatically. When you set up ‘over heating
prevention’ stage, present temperature will be displayed and operation starts. work.
Function
Display
Basic set up
Set up range
Remark
Heating/Cooling
H-C
HH
HH,CC
HH-Heating, CC - Cooling
Minimum range
t-L
20℃
-20℃~120℃
Minimum set up range
Maximum range
t-H
80℃
-20℃~120℃
Maximum set up range
Temp. deviation
dIF
1℃
1℃~-5℃
On or Off between this sep up Temp.
Display delay time
dLy
20 sec.
1sec ~60sec
Delaying operation time when On,off
Over heating change
Oht
85℃
-20℃~120℃
Power cut when over heating
3) Set exactly according to the table above for best operation and safe use. The over heating
prevention function should be less than 50℃ for safety.
4) You could be burned when you set the temperature more that 50℃.
5) Set up the Temp. deviation on 3℃ for electricity saving and reducing relay noise.
6) Installer must set up the controller on his/her own. Then train the users not to change the
set up and not to pile up clothes or thick bedquilts on the place far from the over heating
sensor
13. Trial operation and Finishing arrangement
1) Trial operation – You have to do trial operation after installation.
(1) Check out the operation after power connection. If the power breaker is off, check out the
electric wire and insulation to see the possible electric leakage or short circuit.
(2) Measure the current after maximize the temperature. When the current is smaller than
installed space, Check out the electric wire and insulation once again.
(3) Check out the normal increase of temperature on all the film space , Over heating and any
exterior deform.
(4) If the power breaker works, you can think it the problem of electric capacity.
(5) Install the finishing material after checking out all of the above.
2) Finishing arrangement
(1) You should clean up any garbage like scraps of insulations, films or boxes to prevent any
damage on the film during next work like flooring.
(2) Instruct the next workers about possible damage of the film.
(3) Make sure to leave a contact list to prepare any problem on film.
(4) Instruct them finishing material according to the each construction process
14. After Service
1) Take a quick and exact steps prior to other installation when costumers ask for A/S. This is
directly related with the image of the company and products.
2) Type of A/S
(1) Temperature of the floor do not rise.
This happens usually by wrong first setting up or customer’s mistaken setting up. Set up the
controller again.
(2) Power breaker works whenever turn on the system.
① The capacity of heating film is bigger than the power breaker.
② Floor under the film is humid – complement the floor with vinyl or moisture proofing
material
③ Damage on the part of electric wire connection under the film
(3) Noisy from film
Change the left and right electric wire that is coming out from the film to the controller.
Have to do ground connection because this is closely related with grounding.
(4) The film is damaged by heat
① Check the grounding when damaged area is near electric wire.
② Take a measure to prevent over heating on certain place when the center part is damaged.
③ Change the wire capacity higher when the wire is burned.
15. Appended data
Permitted Current for each Wire Capacity
Cross section(㎟)
Permitted Current (A)
3.5㎟
37
5.5㎟
49
8㎟
61
14㎟
88
- Select the input and output wire equally
• Plug and consent wire should be the same.
• If 3.5㎟ wire is used in the plug, more than
3.5㎟ wire should be used in consent.
Cautions for Usage to Prevent Partial Overheating
1. Sofa,Drawer,Show case,Furniture etc.
Avoid installation under the place where heavy weight is directly and
widely placed as under sofa,Drawer,Show case,Furniture etc.
2. Bed clothes,Floor cushion etc.
Don’t get the Bed clothes or floor cushions piled up on certain place
to avoid possible partial overheating.
3. Electric blanket, Mat etc.
Avoid using other Heating products(Electric Mat etc.) at one time. After
film being heated, the shape of floor materials could be deformed.
You can prevent
partial
overheating by
installing
Temperature
Censor or
Overheating
Censor.

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