BBM HEAVY MACHINERY PVT LTD

Report
BBM HEAVY
MACHINERY PVT.LTD.
Factory & Office Address:
Unit No D2, Indian Corporation,
Opp. Dive Petrol Pump, Mumbai Nashik Highway, Dive Village,
Thane- 421 302, Maharashtra, India
Landline: +91-9272200135
BBHM Presentation rev09
Focus on Quality & Process
Introduction
• BBM Heavy Machinery Pvt. Ltd. (BBMHM) is a Joint
Venture Company with SMS Meer GmbH, BBM S.p.A.,
Italy .
• Company Established in 2011.
• Located 8 Kms from Thane (outside Mumbai) off Nasik
Highway and 30 Kms from Mumbai International Airport
• BBM HM is mainly involved into Machining, Fabrication
and Assembly for various equipment for Heavy
Engineering Industries.
Strategy and Focus
• Business Strategy:
– Heavy Equipment Manufacturing for OEM companies
executing projects in India and Worldwide.
• Focus Markets:  Steel Sector
Power Sector
Railway Sector
Precision Job Work
Organization Structure
• Management Team:–
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Director: Giacomo Bigolin
Sales Director: Nikhil Bhatia
General Manager: Dhaivat Kora
Quality Manager: Alessandro Fraccaro
• Total Manpower – 48
Staff:- 20
Workers:- 28
• Capabilities:
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Machining
Fabrication
Assembly
Testing
Capabilities of Workshop
• Assemblies up to 120 T, Single Module upto 60 T
• Shears , Conveyor , Roller Table, Tilting Devices, Changing
Devices, Flatteners, Pinch Rolls, Coilers, Manipulators etc.
• Single part components max 50 T
• Domestic and Export Projects
• Any equipment as described above with lot of value
addition work.
BAY I –Crane :- 1X10T , Quality Control & Assembly Area
BAY II- Cranes:- 2X20T , Machine:- FP10000 , Heavy Assembly Area
BAY III -Cranes:- 2X10T Cranes, Machine:- SL8000, Fabrication Area
CNC Programming & Tool Setting
• We are using DELCAM for modelling and programming
of the jobs for both the machines.
• Both the CNC Machines are connected to the
Programming Station through DNC software.
• Specialized Toolings used from Mitsubishi, AMEC,
Dandrea for precision and productivity.
• All Tools preset in Tools Trolley/ ATC for a specific job
with ELBO E660 Model Tool Pre-setter.
Machine-1: SL8000
• Soraluce Travelling Column Table Type CNC Bore Mill SL8000
with Automatic Indexing Head and 40 Tools Automatic Tool
Changer
• Loading Capacity :- 40 Tons
• X- Axis Travel – 6500 mm
• Y- Axis Travel – 1600 mm (Extendable to 2100 mm by
rotating the Universal Head)
• Z- Axis Travel – 900 mm
• Spindle Taper – ISO 50
• Universal Head - 2.5 degree X 2.5 degree
• CNC Controller – Heidenhain TNC 426
• Fixed Table Area – 8000 mm X 800 mm
SL8000
Machine-2 : FP10000
• Soraluce Travelling Column Floor Type CNC Bore Mill FP10000 with
Automatic Indexing Head with 20T Traversing Rotary Table.
• Loading Capacity :- Rotary Table 20 T, Fixed Bed - 60 T +
• X- Axis Travel – 10,000 mm
• Y- Axis Travel – 2,600 mm
• Z- Axis Travel – 1,300 mm
• Spindle Taper – ISO 50
• Automatic Universal Head - 2.5 X 2.5 degree
• CNC Controller – Heidenhain TNC 530
• Floor Plate Area – 8000 mm X 2000 mm
• 20T Capacity Rotary Table Area – 2000 mm X 2000 mm with W axis
Travel of 1.5 metre
FP10000
All Geared Lathe Machine with DRO
• Swing over Bed – 900 mm Diameter
• Maximum Job Length that can be admitted between centers – 5000 mm
Measuring Instruments
• FARO ARM 8’ PRIME 6 Axis Portable CMM with Repeatability of 27
microns in 2.4 metres.
• Mitutoyo Make Outside Micrometers covering range from 0 -800
mm
• Mitutoyo Make Inside Micrometers covering range from 100- 2100
mm
• Grade I Slip Gauge Blocks Set
• Mitutoyo Make Bore Gauges covering range from 10 mm to 350
mm
• Granite Plate 2400 mm X 1100 mm X 300 mm
• Precihite Make Electronic Height Measuring Machine 1000 mm .
• Surface Roughness Tester.
FARO ARM
20
Accessory Equipment
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400 Amp MMAW Inverter Type Welding Machine – 2 nos.
Panasonic Make 400 Amp MIG Welding Machine – 2 nos.
RM 70 Radial Drilling Machine with 1200 mm Arm.
Indotech Make 320 mm Capacity Double Column Band Saw
Machine
Dia 25 mm Magnetic Drill with Stand – 1 no.
Imported Pneumatic & Mechanical Assembly Tooling – 2
sets
Induction Heater for Bearing Shrink Fitting of parts
ESAB Make Pug Gas cutting machine
Projects Executed
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BBM S.p.A.: Mechanical parts of Bogie Disassembly Bench
SMS Meer India: 120m Roller Tables for BHEL
Pradman/SMS Meer UK: Crop & Divide Shear
SMS Meer Germany: Tube Washer, Flushing Device and
Water Collecting Hood
• SMS Meer Germany: 16” Welded Pipe Line Forming Section,
Welding Squeeze Stand, Sizing Section and all Roll-ChockBearing Change Units.
• TENOVA Metals: Pinch Roll with Shear, Mandrel & Outboard
Bearing Support Assemblies for Sheet Processing Lines
• BBM S.p.A Railway Equipment:- 300 T Wheel Press
Mechanical Assembly
Projects Executed
• SMS Meer India: 18MN Extrusion Press
• Esmech:- Stacker Assembly for Sheets
• SMS Tarcento :- Roll Changing ,Stand Tilting Device,
Horizontal and Vertical Dummy Stands with rollers &
Loopers with channels for Wire Rod Mill
• SMS Meer India: Pitman for Forging Press
• Pradman:-NTM Housing Compact Stands for Wire Rod
Mill
• Godrej:- Defense Sector Job Work, Machining
• Precihole:- SPM Base Frames and Columns Machining
BHEL Roller Table Assembly
• Customer: SMS Meer India Pvt. Ltd.
• Total Weight: 65 Tons
Crop & Divide Shear
• Customer: SMS Meer UK / Pradman
• Scope: Mechanical, Electrical, Motors, Automation, Testing
• Total Weight: 7-10 tons
Tube Washing Assembly
• Customer: SMS Meer GmbH (Germany)
• Total Weight: 40 Tons
Tube Washing Assembly
• Customer: SMS Meer GmbH (Germany)
• Total Weight: 40 Tons
Shears and Mandrels for Strip Processing Lines
• Customer: Tenova Metals India P Ltd
• Total Weight: Hydraulic Shear 3 tons and Mandrel 7 tons
18 MN Extrusion Press
18MN Extrusion Press
• Customer: SMS Meer India P Ltd
Total Mechanical Assembly Weight – 74 tons
18MN Extrusion Press
• Customer: SMS Meer India P Ltd
Total Mechanical Assembly Weight – 74 tons
16” Pipe Mill Sizing & Forming Line
Customer: SMS Meer, Germany
Sizing Section Mechanical Weight – 210 tons
16” Pipe Mill Sizing & Forming Line
Customer: SMS Meer, Germany
Forming & Welding Section Mechanical Weight – 190 tons
Loopers & Roll Change Device for Long products
• Customer: SMS Meer, Italy
• Total Weight: Loopers 4 Tons & Roll Change Device: 9.5 tons
Snap Shear & Transports for Welded Pipeline
Customer: SMIN Service, Thane
Snap Shear – 9 tons
Customer: SMS Meer, Germany
Transport Systems 32 – tons
Capability of Manufacturing
BBMHM can Manufacture, Assemble and Test
• Cold Rolling Mill Equipment
• Rebar Mill Equipment
• Hot Rolling Mill Equipment
• Pickling Line Equipment
• Pipe Mill Equipment
• Equipment such as
Mill Stands , Chocks, Housings
Coil Car, Coil Car Ramp
Mandrels, Recoiler, Uncoiler
Roll Changing Device, Loopers,
Shears and Pinch Rolls
Ladle Car
Capability of manufacturing
• Railway Industry Products
Railway Wheel Presses
Bogie Assembly Benches
Bogie Disassembly Benches
Bogie Testing Equipment
Underfloor Lifting Machines
THANK YOU

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