About India Steel Works

Report
WHO ARE WE?
ABOUT INDIA STEEL WORKS
OUR COMPANIES AND LOCATION
Khopoli, Maharashtra, India
ISINOX STEEL LIMITED
Savroli, Maharashtra, India
(Location around 80 kms from Mumbai International Airport)
• Integrated Manufacturers of Stainless Steel and Special Steel Long Products
• Production & Quality Assurance facilities managed by industry experts at
each Department
• Certified with ISO 9001:2008 by IRQS, ADW0/W2/W10 & PED 97/23/EC by
TÜV NORD & SIRIM International Malaysia
ABOUT STAINLESS STEEL
INDIA STEEL WORKS LIMITED
BACKGROUND /MILESTONES
1959: Founded by Mr. Harbanslal Gupta as ISIbars (India Steel Industries) at
Central Mumbai for bright bars and several other products with annual capacity
of 4000 tons.
•
The Company is one of the pioneers in Exports of S.S. Bright Bars from India.
•
1990: ISIbars Pvt Ltd (ISI standing for India Steel Industries) is floated and sets
up in Turbhe, Navi Mumbai for the manufacture of stainless steel bright bars.
•
1994: ISIbars integrates backwards into steel melting and hot-rolling (Round
Bars) by setting-up a steel-plant in Khopoli, near Mumbai.
•
1997: A wire division is started under the name Isinox Steels Ltd at Savroli near
Mumbai
•
1998: A state-of-the-art bar and rod rolling mill is bought from Pomini S.p.a.
(now Siemens VA) of Italy & commissioned successfully.
•
2012-13: Bright Bar capacity in Navi Mumbai shifted and merged into the
Khopoli facilities.
ABOUT STAINLESS STEEL
•
STAINLESS STEEL GRADES – WE OFFER
2. Fastener Quality :
304L, 316L, 410, 430L
3 Free Machining Quality :
303, 304LHS, 316LHS, 416, 430F, 1.4104
4 Heat Resistance Quality :
310, 310S
5 Spring Quality :
301, 302, 302B
6 Welding Electrode Grades:
ER307, ER307Si, ER308L, ER308LSi, ER308LW, ER308H, ER309L, ER316L,ER316LSi,
ER410NiMo
7 Ball Making Purpose :
420B, 420C, S2
PRODUCT RANGE
1. General Quality / Purpose:
201, 202, 204Cu
301, 302, 303, 304, 304L, 316, 316L, 316Ti, 321
409, 409Cb
410, 420, 430, 430L
CURRENT PRODUCTION CAPACITIES FOR STAINLESS STEEL
Qty.
(MT. p.a.)
Billets
80,000
Hot rolled bars/
Sections
60,000
Wire Rods
120,000
Bright Bars
18,000
Wires
7,000
Sales Turnover
Year 2013 – 2014
(excluding ISINOX)
Rs. 686
Crore
No. of Employees
1000 +
CAPACITY :
Product
PROCESS FLOW CHART
Scrap
+
+
Secondary Refining
Ferro Alloys
+
Casting
AOD Converter
+
Ladle Refining Furnace
Heat Treatment
+
Pickling
Rolling
Inspection
Pomini Wire Rod Mill
Bar Mill :
DIPATCH :
Bright Bars :
Wires :
HR or HRA or
HRAP WIRE RODS
1.
Round Bars
2.
Angle
3.
Flat Bars
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
Melting
MAIN RAW MATERIAL
Incoming Inspection
100% Lots are checked for the
grade and radioactivity
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
SCRAP
MELTING FACILITIES
Capacity
Electric Arc Furnace
20 MT / Heat
Electric Induction Furnace
20 MT / Heat
X 2 Nos.
(one electric
panel)
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
Name of Machine
SECONDARY REFINING FACILITIES
Capacity
AOD Converter
(with Automatic Gas
Mixing Station)
25 MT
Ladle Refining Furnace
25 MT
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
Name of Machine
CASTING FACILITIES
Capacity
Billet Continuous Casting 2 Strand 6
Machine
Mtr. Radius
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
Name of Machine
CASTING FACILITIES
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
WRM ROLLING FACILITIES
Capacity
Pomini Continuous
Wire Rod Mill ( Italy )
5.50 to 31.5 mm
Wire Rod, 1 MT
coil weight
16 Stands Continuous Mill
Garret Coiler
Block with 8 stands
ABOUT INDIA STEEL WORKS : PRODUCT
Name of Machine
ROLLING MILL FACILITIES
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
ROUND BAR MILL FACILITIES
Capacity
Rolling Mill
(18” 4 Stands
Cross Country Mill)
Round (mm)
26.5 to 135.0
RCS (mm)
50 to 100
Angle (mm)
50*50*5
65*65*5
Expanding further
Flats (For Utensils
Purpose, in rectangle
shape)
Up to 150 x 25 mm
ABOUT INDIA STEEL WORKS : PRODUCT
Name of Machine
HEAT TREATMENT CAPACITY
Capacity
Solution Annealing
2000 MT per month
Quenched & Tempered
500 MT per month
Spherodized Annealing
500 MT per month
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
Name of Machine
BRIGHT BAR FACILITES
•
Combined Drawing Machine,
•
Schumag Machine,
•
Kieserling Machine,
•
Peeling Machine,
•
Lid Koping Machine,
•
Centreless Grinding Machine,
•
Chamfering Machine,
•
Belt Polishing,
•
Buffing Machine
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
World Class Equipments like
PRODUCTS : BRIGHT BARS
COLD DRAWN & POLISHED BARS
Size Range: 3 mm – 30 mm
SMOOTH-TURNED & POLISHED BARS
Size Range: 25 mm – 130 mm
Length: 3 – 6 meters ; as per customer specific
requirement. (Tol. 50 mm on request).
Size Tolerance
h8, h9, h10, h11, k-12, k-13, Din Standards
ABOUT INDIA STEEL WORKS : PRODUCTS
COMBINED SIZE RANGE: DIA 3 MM – 130 MM
WIRE DRAWING FACILITIES
facilities for Wire
Drawing and Annealing
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
State of the Art
PRODUCTS : WIRES
BRIGHT FINISH
MATT FINISH
Soft Annealed
1/4 HARD
1/2 HARD
Spring Hard
COIL ID : 300 & 500 mm
COIL WT : 50 – 500 KGs (without weld)
STANDARD TENSILE / AS Per CUSTOMER
REQUIREMENT TENSILE STRENGTH
ABOUT INDIA STEEL WORKS : PRODUCTS
COMBINED SIZE RANGE: DIA 0.80 MM – 8.0 MM
INSPECTION & TESTING FACILITIES
Micro-R Survey Meter (Rad Check Meter)
ARL Spectrometer
Mobile Spectrometer
Fully Equipped Chemical Lab for Weight Analysis
Tensile Testing Machine (UTM 40)
Electronic Extensometer
Rockwell Hardness Testing Machine
Brinell Hardness Testing Machine
Carl Zeiss Metallurgical Microscope
Ultrasonic Testing Machine
MPI Testing Machine
ABOUT INDIA STEEL WORKS : FACILITY DETAILS
NAME OF EQUIPMENTS
MAJOR CUSTOMERS
ABOUT INDIA STEEL WORKS : MAJOR CUSTOMERS
CERTIFICATIONS
ABOUT INDIA STEEL WORKS : QUALITY
ISO 9001:2008
AD 2000 Markblett W0
SIRIM INTERNATIONAL,
MALAYSIA
PED CERTIFICATE
THANK YOU

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