HM5000 - Tecnimpor

Report
HM5000/6300S
Horizontal Machining Center
HM5000/6300S
Development Background
HM500/600 was developed in 2003 for medium size
work piece. HM500/600 was an improvement upon
the HM60 which was developed in 1996
Over 700 HM600’s and over 450 HM60’s have been
sold worldwide mainly in North America and Japan.
Target Markets are Automotive, Production Shops,
Energy, Aerospace, Construction and Railway
industries.
HM5000/6300S design focus is to Upgrade the
HM500/HM600 specification and reduce the
manufacturing cost.
HM5000/6300S
Increased Travel Capacity
Expand X & Z axis travel from HM500/600
X axis:780→800mm Z axis:800→880mm
Pallet center to spindle nose
150→70mm
Enables the use of shorter tools
HM5000/6300S
Increased Tool Capacity
Max. tool diameterφ250→φ270mm
Max. tool length 450→500mm
Φ270
Max. tool weight 20→25kg
L=500
HM5000/6300S
Increased Rigidity
New Column to bed design is 10% more rigid in Z axis Thrust
HM600
HM6300S
HM5000/6300S
Increased Rigidity
Large Cross Roller Slide way
X = 65 mm, Y = 55 mm, Z = 65 mm
Same as HM600
Core Chilled, Double Anchored
Ball screws
X, Y & Z = 50mm DIA
HM600 is 45mm DIA
HM5000/6300S
Rapid Speed
Increased Speed
54→60m/min 0.6G→0.75G
75m/min(OP) for X,Z axis
HM5000/6300S
Upgrading the Reliability
Y axis shutter utilizes double pantograph
HM5000/6300S
Upgrading the Reliability
X axis shutter with
dual pantograph
Upper and Lower
Right and Left
HM6300S
Upgrading the Reliability
2.Hydraulic piping stationery or strengthened steel braided
Strengthened steel
braided hydraulic
hoses
Solid Piping from
hydraulic unit to B axis
HM6300S
Upgrading the Reliability
Prevention from ATC shutter damage and ease of adjustment
HM600 Chain driven
HM6300S High speed
air cylinder
HM6300S
Upgrading the Reliability
Minimizing the APC assembly parts by eliminating the bridge
HM6300S bridgeless,
Hydraulic cylinder driven
HM600 bridge
design, Cam driven
HM6300S
Upgrading the Reliability
Belt driven B axis Same as HM500S & HM800S
Belt drives a Nabtesco
Speed Reducer
Less Noise
Utilizing a
Long Life
No Expansion
Driving Belt
HM5000/6300S
Upgrading the Reliability
One Gear Motor Drives the
whole ATC mechanism
A hydraulic cylinder performs the
draw bar unclamping directly
from the hydraulic unit
Eliminates the ATC CAM on the
back of the Spindle
HM6300S
Floor Space Saving
2 APC Fork Design
Upgrading the Operation
HM6300S
Upgrading the Operation
Left Side Mounted CNC for better approach to
the machining area
Large operator window
HM6300S
A second Large
Magazine window
A single load station door
Upgrading the Operation
HM6300S
Enclosure allows extra
foot and knee space at
loading station
Upgrading the Operation
HM5000/6300S
Upgrading the Operation
Centralized Operation and Maintenance
Hydraulic Power unit
Magazine Oiler - Standard
Spindle Bearing Oiler - Standard
Auto Greaser for slide ways and
ball screws - Standard
HM5000/6300S
Largest work diameter and
height in class
Max loadable weight
700kg (Same as HM600),
800kg (HM5000)
Comparable with HM500/600
φ800mm (31.5”)×H 1,050mm (41.34”)
(Same as HM600)
HM5000/6300S
Comparable with HM500/600
12R 600Nm(443ft lbs) 54HP Spindle bearing bore φ100 (3.93”)
Spindle units are the same as HM600
HM5000/6300S
Comparable with HM500/600
Standard: 12,000min-1 MS 30/25kW 420/238N・m φ100 bearing
Option : 12,000min-1 MS 40/25kW 600/238N・m φ100 bearing
600N・m spec.
420N・m spec.
HM5000/6300S
Maintaining the Reliability
LED light is
Standard
Two Y axis Shower
flushing nozzles
High Volume
Ceiling Shower
Steeply inclined enclosure
Coil Conveyors
Large Ceiling
window
HM5000/6300S
Top View of Stroke
HM6300S
Side View of Stroke
HM5000/6300S
Item
Specifications
Unit
Machine
Spec.
HM5000
Machine type
HM6300S
X axis column L to R/Z axis table front to rear
X axis
mm
800 (31.49”)
Y axis
mm
750 (29.52”)
Zaxis
mm
880 (34.64”)
Table surface to spindle center
mm
Table center to spindle nose
mm
Pallet size
mm
500 (19.68”)×500 (19.68”)
630 (24.8”)×630 (24.8”)
Max loadable weight
kg
800 (1,760 lbs)
700 (1,543 lbs)
Maximum work diameter
mm
Φ800 (31.5”)
Maximum work height
mm
1,090 (42.91”)/1060 (41.73”)
Pallet configuration
80 (3.14”)~830 (32.6”)
50 (1.96”)~800 (31.5”)
70 (2.75”) ~950 ( 37.4”)
24×M16 tap
Minimum Indexing
°
0.001
Indexing time 90°
sec
BRT:0.9
HM5000/6300S
Item
Spindle
Spindle Torque
Specifications
Unit
Spec.
min-1
35~12,000, 30/25 kw
Nm(15%ED)
420 (Op, 600)
Taper
7/24テーパ No.50
Spindle bearing front
φ100
Spindle lubrication
Air oil
Rapid Speed
m/min
X YZ = 60 (2,362 IPM)
Cutting Speed with HQ on
m/min
1~40,000 (1,575 IPM)
Tool Shank
JIS B 6339 50T
Pull Stud
OKK 90°
Magazine storage
40 (OP:60,80,116,120,176,236)
Maximum Tool diameter
mm
Φ115 (4.53”) / w/o adjacent pot :φ270 (10.63”)
Maximum Tool length
mm
500 (19.68”)
Maximum tool weight
kg
25 (55 Lbs)
Tool change time(Chip・to・Chip)
sec
4.5
Pallet change time (JIS evaluation time)
sec
12
HM6300S
Top View
HM6300S
Front View
HM6300S
Side View
MCH10000
Heavy Duty cutting
Horizontal Machining Center
MCH10000
Specifications
・Bang in Aero space parts which is hard to cutting
material such as titanium and Inconel
・Bang in train, construction steel parts
Unrivaled heavy duty cutting machine
Main features
① Largest in class spindle torque⇒1,547Nm
② Enhanced rigidity
⇒
OP:1,829Nm
Thicker column and base
③ Reduced frictional resistance
⇒
hybrid guide way
④Eco friendly ⇒less electric consumption by gear driven
①Largest spindle torque on its class
3 step gear driven
Φ120 spindle bearing
Max. torque 1,547N・m
OP:1,829N・m
Achieve heavy duty
cutting
②Enhanced rigidity
1)Base is 30% Thicker (D)
2)Column has 20% Wider from outer edges of the sliding surfaces (W)
3)Column has a 30% Longer Sliding Surface (L)
D
1.3D
Column
MCH1000Ⅱ column
MCH10000 column
③Upgrading the table rigidity
・Taper Roller bearing combined with constant surface with turcite
⇒upgrading the moment rigidity and damping effect
Constant surface
④Eco friendly
Roller bearing
・3 step gear driven spindle.
40% less electric consumption compared with built in motor
・LED light (2 set)standard
Upgrading Accuracy
・ X,Z axis with hybrid guide face (Turcite and the aerostatic
bearing pad) which reduces frictional resistance under heavy
load conditions improving positional and circular accuracy
・ Double anchored core chilled and enlarged size ball screw. Core
chilled ball screw
⇒Reduce the thermal
displacement
⇒Less lost motion
・ Balanced Twin Screw for Y axis
⇒More Responsive
Easy operation and maintenance
・ Steps for loading/Checking part in operation side
・ Centralized the maintenance equipment into one Area
Efficient chip evacuation
・Upgrading the chip evacuation for column side
2 coil conveyor for column
2 coil conveyor for table
MCH10000 vs Previous Model MCH1000 II
①Spindle motor standard(22kw)OP( 26kw )
Spindle torque 1,547N・m(Standard 22KW)
1,829N・m(OP 26KW)
②3 step gear driven ( Same as MCH1000Ⅱ)
40% Less electric consumption than built in motor.
③Bearing Diameter(φ120mm ← φ100)
Maximizing the high torque motor performance by 20% larger size bearing
Oil Air lubrication (←Grease)
④ Enhanced rigidity for column and bed
1)Base is 30% Thicker (D)
2)Column has 20% Wider from outer edges of the sliding surfaces (W)
3)Column has a 30% Longer Sliding Surface (L)
MCH10000 vs Previous Model MCH1000 II
⑤Hybrid guide for B axis
•
Taper Roller bearing combined with constant surface with turcite
•
⇒upgrade in the movement rigidity and damping effect
⑥Upgrading pallet clamp and table clamp force
Pallet clamp force 118kN ← 103kN
Table clamp torque(OP. BRT) 16,480Nm ← 11,000Nm
⑦Larger size balls crew and stronger feed thrust
X/Y/Z Φ63/Φ50x2/Φ63
30.6kN/ 33.9kN/ 30.6kN ← 17kN/17kN/ 17kN
⑧Faster rapid speed(24m/min ← 12m/min)
⑨Balanced twin ball screw for Y axis
balanced ( ← hydraulic balance) ,
MCH10000 vs Previous Model MCH1000 II
⑩Easy to accommodate special tools
Max, weight(30kg ← 25kg), Max tool length (660mm ← 500mm)
ATC equipment is transfer swing type
⑪Excellent chip evacuation(Column front and rear chip discharge has been
upgraded)
• 2 coil conveyor for column
• 2 coil conveyor for table
MCH10000 vs Previous Model MCH1000 II
Slide way width
B axis (Rotating axis)
X(220mm) Z(220mm)
Taper roller bearing combined with
constant surface. Outer diameter of
rotation area :φ780
MCH-1000ⅡX(170mm) Z(190mm)
Feed thrust(kN)
MCH-1000Ⅱ cross roller bearing outer diameter :φ550
X 30.6 Y 33.9 Z 30.6
HM1000 cross roller bearing outer diameter:φ650
MCH-1000Ⅱ each axis17.0
HM1000 X16.2 Y20.0 Z24.0
Pallet clamp method and location置
Mutli clamp φ680
MCH-1000Ⅱ multi clamp φ565
HM1000 multi clamp φ610
MCH10000
Item
Specifications
Unit
spec.
Xtravel
mm
1,600
Ytravel
mm
1,270
Ztravel
mm
1,200
Pallet dimension
mm
1000×1000
kg
3,000(OP:5,000)
min-1
35~4,500(OP:6,000)
Max loadable weight
Spindle Speed
7/24 taper No.50
Spindle Taper
Spindle motor
kW(30min/cont,)
22/18.5(OP:26/22)
Spindle Torque
N・m
1,547/1,301
m/min
X/Y/Z:24
mm×mm×kg
φ115 (w/o tools in adjacent
φ270)×660×30
Rapid Speed
Tools(Max)D×L x W
Magazine storage
60(OP:116,176)
Machine Height
mm
4,205
Floor space(Width×Depth)
mm
5,185×7,395
Machine Weight
Kg
33,000
MCH1000Ⅱ 4,033
HM1000 4,610(60MG)
4,205
MCH10000 Front View
5,185
MCH1000Ⅱ 4,880
HM1000 5,530
MCH10000 Side View
Y、Z stroke
1270×1200
MCH1000Ⅱ 1270×1020
MCH1000Ⅱ 4,033
HM1000 4,610(60MG)
4,205
HM1000 1400×1400
Max. work
φ1750×Width.
1550×Height 1450 3t (OP.
5t)
MCH1000Ⅱ φ1450×1450
HM1000 φ1970×1550
MCH10000 Top View
7,395
MCH1000Ⅱ 7,545
HM1000 8,195
X、Z stroke 1600×1200
MCH1000Ⅱ 1600×1020
MCH1000Ⅱ 4,880
HM1000 5,530
5,185
HM1000 1700×1400

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