Pratap Bond Presentation

Report
An ISO 9001:2008 Certified Company
Manufacturing Aluminium Composite Panel In Kolkata,
West Bengal
Introduction
PRATAP POLYSACKS LTD, An ISO 9001:2008 Company of
PRATAP GROUP brings you Aluminium Composite Panel
manufactured with the latest imported machine in a
international standard infrastructure of 100000 sq ft work
shed area at POLYPARK, HOWRAH, WEST BENGAL with
the capacity of 10000000 sqft p.a. to meet the demand of
quality Aluminium Composite Panel for both exterior and
interior of the building .The company has the turnover of Rs.
300 crore p.a. and hired a team of professional who have a
long experience & expertise in the field of
Aluminium
Composite Panel.
Looking way beyond Aluminium Composite Panel, PRATAP
GROUP is committed to expand with a bigger and higher
quality product unit that will be of international standard.
Composition of Aluminium Composite Panel
Weather
Durability
Superior
Flexibility
Lightweight and
Rigid
Flatness
Fire Retardant
Easy Quick
Installation
Water, Chemical
and Corrosion
Resistance
High Impact
Resistance,
Strong & Durable
Sound and
Thermal
Resistance
Attractive and
Decorative colour
Color Uniformity
Maintenance free
Environment
Friendly (Green
Building Product)
Applications
Exteriors:
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Commercial Buildings
Factory buildings
Residential buildings
Hotels & Restaurants
Institutes, Schools and
universities
Hospitals & Health centers
Shopping centers &
Multiplexes
Banquets
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Signage & Shop fronts
Bus Stands
Airports & Railway stations
Sports stadiums and halls
Petrol pumps
Bridge cladding
Banks & ATMs
Exhibition Design
Vehicles & Models
And many more…………….
Applications
Exteriors:-
Applications
Interiors:
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Interior walls
False ceilings
Columns
Partitions
Shop inside design
Escalator cladding
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Modular kitchens
Furniture design
Flush doors
Noise-barrier walls
Photo printing
Portals
And many more………….
Applications
Interiors:-
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Surface protection film of 3 layer of 70-100 microns
PVDF coating 30microns.
Top aluminium skin of 0.5mm/0.25mm/0.20mm
Dupont adhesive film of 3 layer of 70/50/30microns
Polyethylene core of 3mm/(2.5mm or 3.5mm)
Dupont adhesive film of 3 layer of 70/50/30microns
Bottom Alumnimium skin of 0.50mm/0.25mm/0.20mm
PE washcoat of 5-10 pm
Online/Final inspection
Periodic Product Performance tests
Continuous visual check
Hourly peel strength graphical analysis .
Online peel strength checking by push pull gauge periodic
checking of thickness, length manually
Standard Tests on Pratap Bond Aluminium Composite Panel -
4mm (PB-45)
SN Description
Method
Unit
Results
1
2
3
4
5
Panel thickness
Panel Weight
Thickness of Aluminium coil
Adhesion (peel strength)
Secular Gloss Test
Std. measurement
-doMicrometer
ASTM 903
ASTM D 523:99
mm
Gms
mm
N/25mm
Gloss unit (G.U)
3.962
76.90-+
0.493
197.64 N/25mm
Mean: 44.34
6
7
8
9
10
11
Coating Thickness
Gloss Tolerance
Gloss Retention
UV test
Pencil Hardness
Dry adhesion test
Microns
ASTM D523
ASTM D2244
ASTM D 3363:05
AAMA 2605-05
Within 5 unit
Limit above ‘H’
Visual observation
27
54%
3.3 units
As per norms
2H
No removal of film or blistering
12
Wet adhesion test
AAMA 2605-05
Visual observation
No removal of film or blistering
13
Impact resistance
ASTM D 2794:04
Visual observation
14
Cross Hatch Resistance
ASTM D 3359:02
Visual observation
15
Chalking resistance
16
Acid resistance
ASTM G154 &
ASTM D4214
ASTM D-1308:02
Max. rating 10 unit
after 200 hrs
Visual observation
No visual cracking & breaking observed. No visual
paint film tearing & no paint removal observed.
No paint removal or peeling observed (0% area
removed)
No formation of chalking observed
17
Alkali Resistance
ASTM D1308:02
Visual observation
No change. No paint removal Blistering, change in
Gloss, Swelling, Discoloration or peeling.
No change
18
Boiling water adhesion
Visual observation
No paint removal blistering or peling
19
Muriatic acid resistance
Boiling water
(100ºc for 20 min)
AAMA 2605-05
Visual observation
No blistering , no visual change
20
21
22
Oil Resistance
Solvent
Washing
No change
No change
No change
Pratap Bond ACP Test Reports:-
Sizes Available:SIZE
Panel
Thickness
Aluminium
Thickness
Coating
Application
Standard Size
4mm
0.50mm
PVDF
Exterior
1220 x 2440 mm
4mm
0.25mm
PVDF
Exterior
1220 x 3050 mm
3mm
0.25mm
PVDF
Exterior
1220 x 3660 mm
3mm
0.20mm
PE
Interior
2mm
0.12mm
PE
Interior
1.2mm
0.12mm
PE
Interior
4.5mm
(Partition Board)
0.12mm
PE
Interior
Max. Width :
1575mm
Max. Length
upon request
Benefits over other materials:Properties
PRATAPBOND
ACP
Aluminium
Steel
Granite/Stone
Weight
4mm: 5.5kg/m2
3mm: 8.0kg/m2
1.5mm: 11.47kg/m2
-
Flatness
Excellent
Uneven
Uneven
Good
Heat Insulation
Excellent
Poor
Poor
Average
Highest
Medium
Low
Medium
Low
Medium
High
Medium
Excellent
Inconsistence
Inconsistence
-
Paint Micron
Even
Uneven
Uneven
-
Weather Proof
Good
Good
Good
Good
Fire Proof
Good
Good
Good
Good
Fabrication
Easy
Difficult
Difficult
Difficult
Installation
Quick
Medium
Difficult
Difficult
Delivery
Soon
Slow
Slow
Slow
Total Cost
Cheap
Medium
High
High
Easy
Easy
Easy
Easy
Sound Insulation
Echo Response
Paint Consistency
Maintenance
Why Pratap Bond:-
QUALITY
ALUMINIUM COMPOSITE PANEL
Wings To Your Imagination
PRATAP BOND ACP a Green Building Product
Due to Global Warming all are looking for Green Building
Products to maintain the ecological balance. We are please to
notified that ACP is a Green Building Product and it can be used
in Green Building Projects.
The Features which makes the ACP a Green Building Product:
 Eco Friendly
 Reusable & Recyclable
 Water Resistant
 Fire Resistant
 Non Hazardous
 Extended Life
 User Friendly
Fire Retardant :Pratap Bond is introducing
Fire
Retardant
grade
Aluminium Composite Panel
with a fire retardant core for
areas that required fire rated
qualities. It does not emit
toxic gases.
SOME OF OUR IMPORTANT PROJECTS
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Vibgyor Tower project of NBCC at Rajarhat
NBCC Bus stand project at Agartala
Indian Railways
Kolkata Metro Rail
SDF Building of Webel at Saltlake
Birla Institute & Technology Musium
Indian oil petrol pump
Cadbury office at Haldia
Hotel Gayetri Palace at Mazaffarpur
Bidya Bharti School at Saltlake
Kolkata Police Stations Building
Adhunik Power Plant at Jamshedpur
Woodland Nursing Home at New Alipore
Jash Textile Market at Surat
BMC Market at Bhubaneswar
Rose Valley Projects
Ambuja Realty Eco-space at Rajarhat
Calcutta University at Saltlake
And many more……………
OUR PROJECTS
SHADE CARD
Future of Pratap Bond ACP:After a successful implements and acceptance of Pratap Bond ACP
in every field of construction, we are coming up with wide range of
decorative ACPs. Besides solid and metallic colour series we are
going to introduce …………….
Fire Retardant grade ACP
Wooden Finish
Mirror Finish
Stone & Marble Finish and
Optical Designs
Designed By:PROSENJIT NANDY
Marketing Executive,
PRATAP BOND

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