Produced Water Presentation - BHP Engineering & Construction

Report
BHP CAPABILITIES
PRESENTATION
PRODUCED & FLOWBACK WATER TREATMENT
OVERVIEW
HISTORY:
1983 ESTABLISHED IN CORPUS CHRISTI, TEXAS
1990 ESTABLISHED VENEZUELA OFFICE
1992 ESTABLISHED VICTORIA OFFICE
2003 ESTABLISHED HOUSTON AREA OPERATIONS
2004 ESTABLISHED LAGOS, NIGERIA OFFICE
ALLIANCE OPERATIONS AND AGREEMENTS WORLDWIDE
$200 MM OF PROJECTS (TIC) ANNUALLY
AVG. 200, PEAK OVER 400 PERSONNEL
20% ON SITE STAFF, 80% PROJECT DESIGN & CONSTRUCTION
INDUSTRIES SERVED:
WATER, WASTEWATER, AND MUNICIPAL UTILITIES
OIL AND GAS AND REFINING
USA
Houston
Corpus Christi
Victoria
DUBAI
NIGERIA
COLOMBIA
VENEZUELA
EQUATORIAL GUINEA
GLOBAL PRESENCE
BHP ENGINEERING & CONSTRUCTION, LP,
HOUSTON, TX , USA
BHP AFRICA ENGINEERING & CONSTRUCTION, LTD,
LAGOS NIGERIA
BHP ENGINEERING & CONSTRUCTION, LP,
VICTORIA, TEXAS, USA
AREAS OF EXPERIENCE
BHP PROVIDES COMPLETE
PROJECT CAPABILITIES
WATER AND WASTEWATER TECHNOLOGIES
PROCESS
MECHANICAL AND PIPING
ELECTRICAL/ CONTROLS
CIVIL/STRUCTURAL/MARINE
ENVIRONMENTAL AND REGULATORY SERVICES
PROJECT & CONSTRUCTION MANAGEMENT
PROCUREMENT
MANUFACTURING
FINANCING/TURNKEY OPERATION
CLIENT LIST
AIR LIQUIDE LARGE INDUSTRIES
AIR LIQUIDE PROCESS & CONSTRUCTION
AQUALON CORPORATION/HERCULES
ASHLAND CORPORATION
CALPINE
CHEVRON ENERGY SOLUTIONS
COMPANY
CITGO REFINING COMPANY
CITY OF CORPUS CHRISTI
CITY OF HALLETTSVILLE
COASTAL OIL & GAS
COASTAL REFINING
DCP MIDSTREAM
DEGUSSA CARBON BLACK
DESALNATE, LLC
DOW CHEMICAL CO.
EL PASO NATURAL GAS
ENTERPRISE
EQUISTAR
EVEREST MINERALS
EXXON PRODUCTION USA
EXXONMOBIL NIGERIA
FORMOSA PLASTICS
GENERAL ELECTRIC
GESAS, PEMEX - MEXICO
HOLLY REFINING
KINDER MORGAN
KOCH REFINING/FLINT HILLS RESOURCES
KURARAY AMERICA - SEPTON
LAFARGE CEMENT
MARAVEN S.A., PDVSA, VENEZUELA
NIGERIA POWER HOLDING COMPANY
OXY CHEMICAL
PORT OF CORPUS CHRISTI
PREMIER INDUSTRIES, PHOENIX, AZ
QUALITECH STEEL CORPORATION
REYNOLDS METALS CO.
SEADRIFT PIPELINE CORPORATION
SHELL NIGERIA DEVELOPMENT COMPANY
SOUTHCROSS MIDSTREAM
TRIFINERY /TRIGEANT
ULTRAMAR DIAMOND SHAMROCK
UNION CARBIDE CORPORATION
UNITED NATIONS – GHANA, AFRICA
UNITED STATES NAVY
VALERO REFINING
SPECIALIZATIONS
INFRASTRUCTURE
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WATER TREATING / RO
WASTE WATER TREATING
ROADS, HIGHWAYS &
RAILROADS
MARINE ENGINEERING
MECHANICAL
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FEA ANALYSIS
CFD ANALYSIS
SOLIDS / BULK MATERIAL
SURVEY / GIS / LASER
SCANNING
EVAPORATIVE AIR COOLING
FURNACE & FLARE
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FURNACE EFFICIENCY
IMPROVEMENT
SURVEY, DESIGN, TUNE UP
FLARE GAS RECOVERY
NOX REDUCTION
OTHER AREAS
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PROCESS HAZARDS ANALYSIS
PROCESS ANALYZER
SCADA
DCS
PRODUCED & FLOWBACK TREATMENT SYSTEM
FOR REUSE AND SALT WATER WELL INJECTION
(8 SKIDS REQUIRED FOR 900 GPM UNIT FOR EQUIPMENT SHOWN)
Feed Water Equalization
Pond/Tank
Hydroclones
SKID / TRAILER MOUNTED PRODUCED & FLOWBACK
WATER TREATMENT MODULES
TYPICAL TREATMENT PERFORMANCE
NOTES:
1) If TDS removal is required other technology such as reverse osmosis or distillation can be applied.
2) CFU- colony forming unit.
3) Removal based on powered activated carbon added upstream of flocculators.
4) Metals removal has to be determined by running jar test then performing an analysis of metal of
concern on a representative sample at varying chemical doses.
5) Removal performance of other specific constituents of concern not listed above can also be
determined by same procedure in step 4.
FRAC WATER QUALITY REQUIREMENTS:
WATER QUALITY REQUIREMENTS
DEPEND ON WATER SOURCE AND FRAC CHEMICAL USED
BHP LABORATORY TESTING PRODUCED AND FLOWBACK WATER
REQUIRED:
• TWO FIVE GALLON REPRESENTATIVE SAMPLES
COLLECTED UNIFORMLY OVER TEN DAYS AND BLENDED.
• BHP CAN LEASE AN AUTOMATICSAMPLING SYSTEM.
• CLIENTS FINAL WATER REQUIREMENTS.
JAR TEST
BHP LABORATORY TESTING PRODUCED AND FLOWBACK WATER
OILY WATER TREATMENT PLANT EXPANSION
SEADRIFT COKE - SEADRIFT, TEXAS
UPGRADE OF THE SEADRIFT COKE WASTEWATER TREATMENT PLANT :
500 GPM capacity
Collection system
Process sumps and pumps
Revised inlet basin
CPI
DAF
Chemical Feed
Sludge Thickener
Filter Press
Surge Capacity
Pumps
DCS Control System
(See Next Slide – Layout)
CHEMICAL FEED SYSTEMS & CONTROLS
PLANT CHEMICAL STORAGE AND FEED CONTROL UPGRADE
O. N. STEVENS WATER TREATMENT - CITY OF CORPUS CHRISTI
COMPLETE ENGINEERING DESIGN :
200 MMGPD Treatment Capacity
Remote Water Quality monitoring
Alum and Polymer storage and feed
Liquid Ammonium Sulfate storage and feed
Fluoride storage and feed
Sodium Chlorite storage
Chlorine Dioxide Generators
Nitrogen storage for Chlorine padding
Chlorine injection and standby
Chorine Emergency shutdown and piping
Phosphate injection feasibility study
Piperack additions
SCADA system and HMI
Fiber optic data highways
SCADA servers and remote interface
Power Control Room and remote PLCs
Computerized Maintenance Management
DISINFECTION SYSTEM
CHLORINATION SYSTEM UPGRADE
O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Feasibility study and system design:
Chlorine railcar unloading
Chlorine release spray mitigation
Containment
Gas detection and shutdown
Plant wide emergency alarm system
Chlorine evaporator replacement
Chlorine Piping revisions
Pressurized Control Room
FILTRATION CONTROL SYSTEM
FILTER MEDIA REPLACEMENT
O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Instrumentation and Electrical design:
22 Filters
Total Media replacement
New Filter Consoles
PLCs
Fiber Optics
New Instrumentation
Underdrain Replacement
Air Scour addition
AUTOMATED FILTRATION SYSTEM
FILTER WASH WATER SUPPLY UPGRADE
O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Instrument and Electrical system design:
New Elevated Tank
New Instrumentation
Piping and Flowmeter Revisions
New Control Valves
Improved Control Logic
PLCs
Fiber Optics
Power Control Room
Piperacks
PUMP STATION & CONTROL SYSTEM
HIGH SERVICE PUMP UPGRADE
O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Instrument and Electrical system design:
4 – 1500 HP Pumps
Variable Speed Drive
Power Control Rooms
New Instrumentation
Improved Control Logic
PLCs
Fiber Optics
Piperacks
12,500 GPM COMPLETE WASTEWATER TREATING PLANT
MCALLEN NORTH WASTEWATER TREATMENT PLANT EXPANSION
MCALLEN PUBLIC UTILITIES BOARD
18 MMGPD WASTEWATER TREATMENT PLANT
Engineering Design: P&IDs – Structural – Electrical – Instrumentation – Architectural - MEP
53 ft Diameter Lift Station
Screening and Grit Removal
Sludge Acceptance Unit
Odor Control
4 Extended Aeration Basins
4 Clarifiers
RAS Pumping
UV Disinfection
Sludge Thickening
Belt Filter Press
Associated Buildings
Dual Electrical Substation Feeds
Standby Generator
6 Mccs
Control System
Fiber Optic Network
DISINFECTION SYSTEM
WASTEWATER TREATMENT DISINFECTION
ALLISON, BROADWAY, LAGUNA MADRE, AND OSO PLANTS - CITY OF CORPUS CHRISTI
COMPLETE ENGINEERING DESIGN :
Sodium Hypochlorite bulk storage
Sodium Bisulfite bulk storage
Secondary Contaiment
Chemical Injection Systems
PLCs
Piperacks
Drainage
LINED & COVERED WASTEWATER POND
WASTEWATER TREATMENT LAGOON
UCC (DOW CHEMICAL) - SEADRIFT, TEXAS
PROCESS AND DETAILED DESIGN – COVERED WASTEWATER TREATMENT LAGOON :
Collection System
Process Sumps and Pumps
Two Mile Long Inlet Piping
Lift Stations
High BOD Diversion
Chemical Feed
Flexible Membrane Cover
Double Bottom Liner
Odor and Emissions Control
Pumps
Control System
RO MEMBRANES
BOILER FEEDWATER RO UNIT – KOCH REFINING
INSTALL NEW BOILER FEEDWATER TREATMENT FACILITY:
1,800,000 GPD Feed Rate
Ultrafiltration Front End
RO Processing Unit
Demineralizer Polishing Unit
Complete Discipline Design
Purchasing and Expediting
Construction Supervision
Project Controls
ULTRAFILTRATION WITH REVERSE OSMOSIS TECHNOLOGY
BOILER FEED WATER TREATMENT PLANT
KOCH REFINING – CORPUS CHRISTI, TEXAS
COMPLETE PROCESS DESIGN FOR 1,400,000 GPD FINISHED WATER CAPACITY:
DEMINERALIZATION & DISINFECTION
WATER TREATMENT EXPANSION
AIR LIQUIDE AMERICA – BAYPORT, TEXAS
FEED study and system design:
1200 GPM Treated Water Required
700 GPM DI Water Required
Raw Water Pretreatment and Storage
Raw Water Filtration
Piping Sizing and Storage Capacity
Demineralization
Disinfection
Pumping Capacity and Sizing
Cost Estimate
WATER TREATING CHEMICAL MANUFACTURING FACILITY
ALUM REACTOR
BAYCHEM - ODEM, TX
6400 gallon reactor Engineering design for producing liquid Alum:
Secondary containment
Aluminum Hydrate handling
Acid resistant refractory lining
Agitated vessel
Vapor scrubber
Acid weigh tank
Control room.
MCC
WATER TREATING CHEMICAL MANUFACTURING FACILITY
LIQUID AMMONIUM SULFATE REACTOR
BAYCHEM - ODEM, TX
Process and Engineering design for producing liquid Ammonium Sulfate:
Process Development
Pilot Plant
Reaction Vessel
Sulfuric Acid Feed System
Anhydrous Ammonia Feed System
Wet scrubber
Control room
MCC
Secondary containment
CONTACT BHP ENGINEERING & CONSTRUCTION
PRODUCED & FLOWBACK WATER TREATMENT
OIL & GAS
WATER
REFINING
WASTEWATER
MARK HARRINGTON, P.E.
PROCESS ENGINEER
DIRECTOR OF WATER AND WASTEWATER
TREATMENT TECHNOLOGY
+1-361-693-6206
CHEMICAL
POWER
INFRASTRUCTURE
JERRY FITZSIMMONS, P.E.
CHEMICAL ENGINEER
BUSINESS OF ENVIRONMENTAL &
REGULATORY SERVICES AND MANAGER ,
VICTORIA OFFICE
+1-361-572-8039
THANK YOU
FOR CONSIDERING OUR ENGINEERED SYSTEMS

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