Allen-Bradley Drives

Report
Course # W 53 PowerFlex AC Drives
Presenter: John Polites - Automation Engineer
Wednesday, May 3rd - 11:00 AM – 12:00 AM
State College Room
Topics of Discussion:
– PowerFlex 4 Family Overview
– PowerFlex 7 Family Overview
– Family Accessories and Applications
– VFD Support
The Allen-Bradley
Family of Drives
PowerFlex® Family of AC Drives
Two Product Class Strategy
“Architecture”
Class
- Optimized for application
“7-Class”
Global
designs
Common programming
flexibility and control system integration
Products
• Broad range of power and performance offerings
• Flexibility for simple to complex applications
• High through-put, tightly integrated communication &
architecture connectivity
& set-up
– Premier integration to Logix, NetLinx & View
• Power structure robustness to address harmonics, motor
effects and control system noise
– “Installation
& Retrofit-friendly”
Multi-network
• Package designs to maximize control panel space
Common
Communications“Component” Class – Optimized
PC Tools
for
machine-level and stand-alone control
“4-Class”
Products
• Most economical Allen-Bradley offering in its power,
Designed
for&ease-of-use
performance
feature segment
• Simple selection, set-up, & operation
• Industry-standard RS-485 communications capabilities
• Industry-standard power structure features &
installation options
Performance / Functionality
PowerFlex “4”- Class Products
PowerFlex 40 and
PowerFlex 40P
PowerFlex 4
PowerFlex 400
5
10
20
50
Power Rating (HP @ 460V)
150
500
PowerFlex “7”- Class Products
Performance / Functionality
PowerFlex 700S
PowerFlex 700
PowerFlex
700H
PowerFlex 70
5
10
20
50
Power Rating (HP @ 460V)
200
2000
Performance / Functionality
PowerFlex® 7000 – Medium Voltage
PowerFlex
7000L
PowerFlex
7000
PowerFlex
7000A
200
500
1000
2000
Power Rating (HP @ 4160V)
5000
10000
Performance / Functionality
Low Voltage AC Drive Products
Bulletin 1336 Plus II
Bulletin
160
5
10
20
50
Power Rating (HP @ 460V)
200
1000
PowerFlex® 4 AC Drive - Overview
• DIN rail mounting and Zero Stacking
– Save installation time and space
• Integral keypad provides out of the box operation
– No control wiring necessary
• Ten most common parameters grouped together
– Quick and easy programming
•
•
•
•
Large power and control terminals simplify wiring
Control terminal diagram on inside front cover simplifies control wiring
16 page quick start guide simplifies installation
Excellent torque performance, current accuracy and digital input response
time minimizes the need for complex adjustments
• DriveExplorer™ and DriveExecutive™ software provides a simple and
intuitive method for programming, monitoring and control
More product details
PowerFlex 4 AC Drive - Specifications
• Input:
– 1 Phase Voltage: 100 - 120V / 200 - 240V
– 3 Phase Voltage: 200 - 240V / 380 - 480V
– Input Frequency: 47 to 63 Hz
• Enclosure and Ambient Temperature:
– Open Type / IP20: -10° to 50° C (14° - 122°F)
– NEMA Type 1 / IP30: -10° to 40° C (14° - 104°F)
with optional conduit kit
– Flange/IP54/65:
Heatsink: -10 to 40° C (14° - 104°F)
Drive:
-10 to 50° C (14° - 122°F)
• I/O Control :
–
–
–
–
–
–
24V sink or source control (DIP switch)
3 dedicated inputs for start, stop and reverse
2 programmable inputs for functions such as preset speed, jog, etc.
0 - 10V or 4 - 20mA input
1 programmable form C relay output
PTC Input Compatible
PowerFlex 4 AC Drive - Specifications
• Drive Ratings:
–
–
–
–
•
•
•
•
•
•
•
•
•
•
115V, 1Ø, 0.2-1.1 kW (0.25-1.5 Hp)
230V, 1Ø, 0.2-2.2 kW (0.25-3 Hp)
230V, 3Ø, 0.2-3.7 kW (0.25-5 Hp)
460V, 3Ø, 0.37-3.7 kW (0.5-5 Hp)
V/Hz Motor Control
0-240Hz Output
Overload Rating: 150% current/1 minute, 200% current/3 sec
Auto Re-Start Function
Flying Start Function
Slip Compensation Function
Process Display Capability
Integral RS-485 Communication
Integral Programmer with LED Display and Speed Pot
LED Indicators for FAULT/PROGRAM/RUN/DIRECTION and parameter values
PowerFlex 4 Drive Peripherals/Accessories
• EMC line filters
• Line reactors
• Remote HIM’s
– 22-HIM-CS2
– 22-HIM-A3 with CopyCat
• Dynamic brake resistors
• 1769-SM2 (Compact I/O to
DSI module)
• 22-XCOMM-DC-Base
– External DSI Communication Kit
for use with Rockwell Automation
Core Networks (DeviceNet,
ControlNet and EtherNet/IP
PowerFlex 4 AC Drive – Application Guide
• Ideal for applications requiring simple volts per hertz control such
as:
– Fans
– Food processing equipment
– Machine tools
– Pumps
– Mixers
– Conveyor equipment
– Packaging machinery
– Wood working machinery
– Automatic and overhead door equipment.
PowerFlex 4 AC Drive
• Just released….NEW Communication Adapters
– 22-WIM-Nx Bluetooth® Wireless Interface Modules*
• 22-WIM-N1 NEMA 1
• 22-WIM-N4S NEMA 4
– 22-COMM-L LonWorks®*
• Releasing in 2006
– 22-COMM-B BACnet® MS/TP Adapter
– 1203-USB USB AnaCANda Module
* For use only with the External DSI Communication Kit
PowerFlex® 40 AC Drive - Overview
• Easy to Install
• Easy to Operate
– Quick-start guide
– DIN-rail mounting capability
• thru 4 kW (5 HP)
– Large power and control terminals
for easy wiring
– Control terminal definition labels
inside of front cover
– “Out-of-the-box” operation
– Large 4-segment LED display
– LED indication of start function & local
speed pot status
– LED Indication of “RUN” status and
direction
– LED indication of display units
1Ø (100-240V) 0.5 to 5 HP, 3Ø (200 – 600V) 0.5 to 15 HP
• Easy to Program
– Simple “one-finger” programming & set-up
– Common PowerFlex features reduce “learning
curve”
• Common programming keys
• Common PC Tools with DriveExplorer and
DriveExecutive software
– “CopyCat” and Remote Keypad Options
• Reliable Performance
– Excellent speed & torque performance
– Relay pre-charge design limits excessive inrush
currents
– 6kV AC input (line) transient protection
– Ground fault protection during start and run
conditions
PowerFlex 40 AC Drive - Specifications
• Input
– 1 Phase Voltage: 100 - 120V / 200 - 240V
– 3 Phase Voltage: 200 - 240V / 380 - 480V / 460-600V
– Input Frequency: 47 to 63 Hz
• Enclosure and Ambient :
– Open Type / IP20: -10° to 50° C (14° - 122°F)
– NEMA Type 1 / IP30: -10° to 40° C (14° - 104°F) with optional conduit kit
– Flange/IP54/65: Heatsink:-10 to 40°C (14° - 104°F); Drive: -10 to 50° C (14° - 122°F)
• I/O Control :
–
–
–
–
–
–
–
–
24V sink or source control
3 dedicated inputs for start, stop and reverse
4 programmable inputs for functions such as preset speed, jog, etc.
0 - 10V or 4 - 20mA input (bi-polar)
1 programmable form C relay output
2 Digital opto outputs
StepLogic™ functions (relays and timers)
PTC input compatible
PowerFlex 40 AC Drive - Specifications
• Output :
– Frequency: 0 to 400 Hz
– Overload Current: 150% for 60 seconds, 200% 3 seconds
• Ratings :
–
–
–
–
–
100-120V, 1Ø, 0.4-1.1 kW (0.5-1.5 Hp)
200-240V, 1Ø, 0.4-2.2 kW (0.5-3 Hp)
200-240V, 3Ø, 0.4-7.5 kW (0.5-10 Hp)
380-480V, 3Ø, 0.4-11 kW (0.5-15 Hp)
480-600V, 3Ø, 0.75-11 kW (1-15 Hp)
• Motor Control :
– V/Hz
– Sensorless vector control with Autotune feature
– Process PID
PowerFlex 40 AC Drive –
Peripherals/Accessories
• Remote HIM’s
– 22-HIM-CS2 & 22-HIM-A3
• DSI communication options
– DeviceNet™, EtherNet/IP™, PROFIBUS™ DP,
ControlNet™, Lonworks®, Compact I/O and
22-XCOMM-DC-Base
– 22-WIM-Nx Wireless Interface Modules
• Embedded Bluetooth® technology
• NEMA 1 and 4 offerings
• Packaged configurations available
– NEMA 12, 4, and 4X (IP66)
– 480V, 0.5-15 HP
• EMC line filters and line reactors
• Dynamic brake resistors
PowerFlex 40 AC Drive – Application Guide
• Ideal for applications in the 1/2 - 15 Hp range requiring simple
V/Hz control such as:
•
•
•
•
•
•
•
•
•
•
Fans
Fans
Food processing equipment
Machine tools
Pumps
Mixers
Conveyor equipment
Packaging machinery
Wood working machinery
Automatic and overhead door equipment.
• Or for applications requiring low speed torque (sensorless vector)
demands such as mixers, machine tool equipment and those
requiring network connectivity
PowerFlex 40 AC Drive
• Just released….NEW Communication Adapters
– 22-WIM-Nx Bluetooth® Wireless Interface Modules
• 22-WIM-N1 NEMA 1
• 22-WIM-N4S NEMA 4
– 22-COMM-L LonWorks®*
• Releasing in 2006
– 22-COMM-B BACnet® MS/TP Adapter
– 1203-USB USB AnaCANda Module
PowerFlex® 40P AC Drive - Overview
• Features
– Drive overload protection (with Power-down
memory retention per NEC)
– Ramp regulation
– PID control
– StepLogic™
– Flying start
– Encoder Pulse train feedback
– DriveGuard® Safe-off (optional)
– ½ Line Voltage operation (selectable)
– 7DI/2AI(4-20 mA,+/-10V),1AO,1RO (Form C),2
DO
PowerFlex 40P AC Drive - Specifications
• Input:
• 3 Phase Voltage: 200 - 240V / 380 - 480V / 460-600V
• Input Frequency: 47 to 63 Hz
• Enclosure and Ambient :
• IP 20/Open = 50° C
• IP 30/NEMA 1 = 40° C
• Up to NEMA 4X* with Plate Drive & Flange Drive = 50° C
• I/O Control :
• 24V sink or source control
• 3 dedicated inputs for start, stop and reverse
• 4 programmable inputs for functions such as preset speed, jog,
etc.
• 0 - 10V or 4 - 20mA input (bi-polar)
• 1 programmable form C relay output
• 1 analog output (0-10V or 4 -10mA)
• 2 programmable opto outputs
• StepLogic™ functions (relays and timers)
• PTC input compatible
* with enclosure of like rating
PowerFlex 40P AC Drive
Panel Mount Drive for
Mounting to External Heat Sink
75% reduction in enclosed heat
with heatsink out the back
PowerFlex 40P AC Drive - Specifications
• Output :
– Frequency: 0 to 500 Hz
– Overload Current: 150% for 60 seconds, 200% 3 seconds
• Ratings* :
– 200-240V, 3Ø 0.4-7.5 kW (0.5-10 Hp)
– 380-480V, 3Ø 0.4-11 kW (0.5-15 Hp)
– 480-600V, 3Ø 0.75-11 kW (1-15 Hp)
• Motor Control :
– V/Hz motor control
– Sensorless vector motor control with Autotune features
• Slip compensation or encoder trim
– Process PID
– Position Control Regulator Mode
* 230V and 480V are CE Approved
PowerFlex 40P AC Drive –
Peripherals/Accessories
• Remote HIM’s
– 22-HIM-CS2 & 22-HIM-A3
• DSI communication options
– DeviceNet™, EtherNet/IP™, PROFIBUS™ DP, ControlNet™,
LonWorks®,Compact I/O and
22-XCOMM-DC-Base
– 22-WIM-Nx Wireless Interface Modules
• Embedded Bluetooth® technology
• NEMA 1 and 4 offerings
• EMC line filters and line reactors
• Dynamic brake resistors
Wireless Interface
Module
PowerFlex 40P AC Drive – Application Guide
• Ideal for applications in the 1/2 - 15 HP range requiring either V/Hz motor
control or Sensorless vector motor control with Autotune feature:
•
•
•
•
Smart Conveyors
Simple Indexing (Mixers, etc.)
Palletizers
Packaging Equipment
PowerFlex 40P AC Drive – Fibers/Textiles
Application Specific Features
– Applications
– Fibers Firmware Features
• Drafting Machines
• Output Frequency up to 500Hz
• Ring Spinning Machines
• Synchronized Input Ramps
• Roving Machines
• Speed Ratio over Comms
• Carding Machines
• Traverse and P-Jump
• Draw/Twist machines
– ½ DC Bus Operation and Improved Ride
• Fiber winder control
Through
• Synthetic fiber spinning
• Continuous output under brown out
machines
conditions
• Inherent breaking and ride through with
the use of drives/loads in application
– Encoder/Pulse Train input
– Plate Drive – 75% reduction in enclosed Watts
• Mount to external heat sink
PowerFlex 40P AC Drive - Futures
• Releasing in 2006
– 22-COMM-B BACnet® MS/TP Adapter
– 1203-USB USB AnaCANda Module
PowerFlex® 400 AC Drive - Overview
• Integral RS485 Communications
• Supports DSI Accessories
• Integral LCD Keypad
• Application Specific Features for Fans
and Pumps
• Rated for Variable Torque Loads
Optimized for Commercial Fan and Pump Applications
Stand-Alone
View Fan Demo
View Pump demo
Packaged
More product details
PowerFlex 400 AC Drive - Specifications
• Ratings
– 200-240V, 2.2-37 kW (3-50 Hp)
– 380-480V, 2.2-100 kW (3-150 Hp)
• 110% Overload for 60 seconds
• Enclosure
– IP20 / UL Open
• 3-10 HP (240V AC) & 3-20 HP (480V AC)
– IP30 / NEMA 1 / UL Type 1
• 3-10 HP (240V AC) & 3-20 HP (480V AC)
(with optional kit)
• 15-50 HP (240V AC) & 25-150 HP (480V AC)
• Environment
– IP20 rated for 50° C
– IP30 rated for 45° C
PowerFlex 400 AC Drive - Specifications
• (7) Digital inputs (24V sink/source)
Analog Output
Dip Switches
Analog Input
Dip Switches
24V DC
Source/Sink
– (3) Semi-programmable
• two wire or three wire control, hardware
enable, function loss
– (4) Fully programmable
• preset speeds, local control, auxiliary
fault, purge freq, etc.
• (2) Programmable Form-C relay
outputs
• (2) Analog outputs
– 0-10V or 4-20mA (each selectable)
• (2) Analog inputs
– (1) Isolated -10 to 10V or 4-20mA (sel.)
– (1) Non-Isolated 0-10V or 4-20mA (sel.)
• (1) Optocoupler output
Relay Outputs
Analog and
Discrete Wiring
RS485 Ports
PowerFlex 400 AC Drive –
Peripherals/Accessories
• Communications
– Built-in RS-485 protocols
• Modbus RTU
• Siemens P1
• Metasys® N2
– DSI Communication Modules
• BlueTooth®
• DeviceNet™
• EtherNet/IP™
• PROFIBUS™ DP
• ControlNet™
• LonWorks®
• Relay Output Card
– Provides (6) additional form A relay outputs
– For use on following ratings:
• 15-50 HP (240V AC)
• 25-150 HP (480V AC)
• External EMC Line Filters
• Packaged Configurations Available
– Main Input Disconnect
– 3 Contactor Full Feature Bypass with Disconnect
– 3 Contactor Basic Bypass with Disconnect
3 Contactor Full Feature
Bypass with Disconnect
PowerFlex 400 Drive – Application Guide
• Applications
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Industrial Fans and Pumps
Commercial HVAC Fans and Pumps
Cooling Towers
Dust Collection Systems
Clean Room Fans
• Selling Tools
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Specification Guides
Submittal Documents
White Papers
Energy Savings and Harmonic
Calculators
PowerFlex 400 AC Drive - Futures
• Extended power range
– 350 HP (September 2006)
• Bacnet Comm Module
PowerFlex® 70 AC Drive - Overview
• Fractional through 50 HP
• Easy to use with large LCD display and
Assisted Startup
• Flexibility for simple to complex
applications
• Vector Control
with FORCE™ Technology
• Superior connectivity
to Logix, NetLinx & View
• Internal EMC filtering and bus
inductance
• Variety of Dedicated Enclosure Styles
PowerFlex 70 AC Drive - Specifications
NEMA 1 (50°C)
Flange (50°C)
NEMA 4X (40°C)
NEMA 12 (40°C)
Also IP20
Front = NEMA1 / IP20
Backside = NEMA 4X / IP66
Backside = Indoor & Outdoor
Also NEMA 12 & IP66
Also IP56
(indoor only)
240V, ½ - 25 HP
240V, ½ - 25 HP
240V, ½ - 25 HP
240V, 20 – 25 HP
480V, ½ - 50 HP
480V, ½ - 50 HP
480V, ½ - 50 HP
480V, 40 – 50 HP
600V, ½ - 50 HP
600V, ½ - 50 HP
600V, ½ - 50 HP
600V, 40 – 50 HP
PowerFlex 70 AC Drive - Specifications
Closed Loop Low Speed Performance
3HP Heavy Duty Application
300%
Torque (% of rated motor)
• Motor Control
– Custom V/ Hz
– Sensorless Vector
– Vector Control with FORCE™ Technology
• Digital I/O
– 6 inputs
• 1 jumper selectable as “Dedicated Enable”
• 24 V DC selectable sink or source
• 115VAC interface add-on option
– 2 relay outputs - each providing a Form C dry
contact set
• Analog I/O
– 2 inputs - differential isolation (0 – 10V or 4 – 20mA)
• one unipolar
• one bipolar
– 1 output - single ended (0 – 10V or 0 – 20mA)
• Encoder Feedback Option
– 12V / 5V selectable
– 250 kHz maximum
• DriveGuard™ Safe-Off Option
– meets EN954-1, category 3
250%
200%
150%
100%
50%
0%
-2
0
2
4
6
Frequency (HZ)
8
10
12
PowerFlex 70 AC Drive –
Peripherals/Accessories
• Communications
• HIM’s
• Other Accessories
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–
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–
–
Encoder Feedback Interface
115VAC Control Interface
DriveGuard® Safe-Off Interface
Internal (Light Duty) DB Resistors
External (Medium Duty) DB Resistors
External (Large Power) DB Resistors
Line Reactors
Isolation Transformers
Configured Program
• Packaged Configurations Available
– NEMA 1, 4/12 Indoor, 4 Outdoor
– 480V, 0.5-50 HP
PowerFlex 70 AC Drive – Application Guide
• Notable Application Features
– Extremely Fast Bus Regulation and
Current Limit for tripless operation
of dynamic loads
– Reflected Wave Reduction helps
protect motors from the effects of
long motor cables
– PID and Sleep / Wake Control can
eliminate the need for a stand-alone
controller
– Droop Control for load sharing
applications
– Fiber Features (P Jump, Traverse,
Sync Speed Change)
– Plus many more!
PowerFlex 70 AC Drive - Futures
• Releasing in 2006
– 20-COMM-B BACnet® MS/TP Adapter
– 1203-USB USB AnaCANda Module
PowerFlex® 700 AC Drive with
Vector Control - Overview
• Outstanding Performance
– Vector Control with FORCE™ Technology provides tight speed regulation and very
accurate torque regulation – with or without an encoder
– Position regulator for simple position indexing / speed profiling applications
– Superior connectivity to Logix, NetLinx & View
– Flexibility for simple to very complex applications.
•
•
•
•
TorqProve™ for lifting applications
Positioning/Speed Profiling
Adjustable Voltage for non-motor applications
Oil Well macros for Pump Jacks and
Progressive Cavity Pumps (PCPs)
• Easy to use
–
–
–
–
Full Numeric HIM with LCD display
Assisted Start enables programming without using a manual
Pull-apart I/O terminal blocks
Control cassette common across all ratings
• Saves Space
– Internal brake transistors and communication options, integral EMC
filters and common mode cores all save panel space and wiring time
– Compact, bookshelf design allows Zero Stacking™
PowerFlex 700 AC Drive with
Vector Control - Specifications
Power Ratings
• 240V
– 0.5 to 100 HP, 2.2 to 260A
• 400V
– 0.37 kW to 132 kW, 1.3 to 260A
• 480V
– 0.5 to 200 HP, 1.1 to 248A
• 600V
– 1 to 150 HP, 1.7 to 144A
• 690V
– 45 to 132 kW, 52 to 136A
Environmental Ratings
– NEMA Type 1 (IP20): 40o C amb. (standard)
– NEMA Type 0 ( IP20): 50o C amb. (no top label)
– NEMA Type 12 (IP54) Frames 5 & 6 only
• Cabinet / Flange Mount & Standalone
PowerFlex 700 Drive with
Vector Control - Specifications
• Motor Control
– Three control modes for any application requirement
• V/Hz
• Sensorless Vector – with or without encoder feedback
• Vector Control with FORCE™ Technology – with or without
encoder feedback
– All include auto-tuning for easy start-up and best performance
• Encoder Option
– 12V / 5V option available
PowerFlex 700 Vector Control with Encoder
• Digital I/O
• 24 VDC sink or source, or 115 VAC
• Dedicated Hardware Enable option
– 3 outputs
• Relay outputs, fully programmable
• 250 V AC, 30 V DC, 2 Amps
• Analog I/O
– 2 inputs - differential isolation
• Both are bipolar and high speed;
<1 msec for torque input
– 2 outputs - differential isolation
• (0 - 10V or 4 - 20mA)
Torque (Per-Unit)
– 6 inputs - choice of voltage
3.0
2.5
2.0
1.5
1.0
0.5
0.0
-2
0
2
4
6
Frequency (HZ)
8
10
12
PowerFlex 700 AC Drive –
Peripherals/Accessories
• Communications
• HIM’s
• Other Accessories
–
–
–
–
Encoder Feedback Interface
Removable cassettes
Internal (Light Duty) DB Resistors
External (Med/Large Duty)
DB Resistors
– Line Reactors
– Isolation Transformers
– Configured Program
• Packaged Configurations Available
– NEMA 1, 12 Fan & Filter
– 480V, 0.5-200 HP
PowerFlex 700 AC Drive with
Vector Control – Application Guide
• The PowerFlex 700 Drive is perfect for almost any application including:
–
–
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–
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–
–
–
–
–
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Fans & Pumps
Extruders (Torque performance)
Stamping Presses (great performance with cyclical high inertia loads)
Cranes & Hoists (TorqProve)
Entertainment – amusement park attractions
Material handling
• Conveyors (Load sharing)
• Vertical lifts (TorqProve and Positioning)
• Palletizers (Performance, TorqProve and Positioning)
Centrifuges
Mixers (eccentric loads)
Winders
Rock crushers (high impact eccentric loads)
Oil Well Pumps (pump jacks & PCP)
From simple fans to complex winders, the PowerFlex 700 Drive
is perfect for almost any application!
PowerFlex 700 AC Drive with
Vector Control - Application Guide
• Recent successes for the PowerFlex 700 drive include:
– Crane / Hoist using TorqProve features
• Vertical drop lifts at all major automotive companies
• Overhead cranes at several large metal and paper
companies
• Vertical conveyors at material handling OEMs
– Fans & Pumps
• Air handling equipment at a large Semiconductor
manufacturer
– Stamping presses
• Large stamping presses for metal fabrication several OEMs
• Oil Well Pumps
– Pump jacks at several major oil companies
• Winders
– Wire
– Plastic Film
• Adjustable Voltage
– Vibration welding equipment for OEMs
– Power Supplies for power generation
company
PowerFlex 700 AC Drive with
Vector Control – IP54 / UL Type 12
Frame 5 Standalone
IP54 / UL Type 12 (NEMA 12)
– Frame 5 &6
– 75 HP to 200 HP
– 240 V to 690 V
Optional
Disconnect
Frame 5
Cabinet / Flange Mount
Fan with
front access
Optional
Door-mount
HIM
Frames 5 & 6 now available!
PowerFlex® 700H AC Drive - Overview
• Global voltage ratings: 200 to 800 HP at 500V and 150 to
800 kW at 690V
• Easy-to-remove control module is common among all
PowerFlex 700H power ratings
• Easy to use with large LCD display and Assisted Startup
• Flexibility for simple to complex applications
• Sensorless Vector with Slip Compensation and V/Hz
• Superior connectivity to Logix, NetLinx & View
• Internal EMC filtering and built in AC line reactor
• Standard floor standing cabinet Frames 10 and higher
• Internal brake transistors (Frame 9)
PowerFlex 700H AC Drive - Specifications
Power Ratings (ND)
– 400V
• 132 to 560 kW, 261 to 1030A
– 480V
• 200 to 900 HP, 261 to 1030A
– 600V
• 150 to 900 HP, 170 to 820A
– 690V
• 160 to 800 kW, 170 to 820A
Frame 9
Environmental Ratings
NEMA Type 1 (IP20)
NEMA Type 12 (IP54) – Frames 10-12
Frame 10
PowerFlex 700H AC Drive - Specifications
• Motor Control
– Two control modes for many application requirement
• V/Hz
• Sensorless Vector – without encoder feedback
– Includes auto-tuning for easy start-up and best performance
• Digital I/O
– 6 inputs - choice of voltage
• 24 VDC sink or source, or 115 VAC
• Dedicated Hardware Enable option
– 3 outputs
• Relay outputs, fully programmable
• 250 V AC, 30 V DC, 2 Amps
• Analog I/O
– 2 inputs - differential isolation
• Both are bipolar
– 2 outputs - differential isolation
• (0 - 10V or 4 - 20mA)
PowerFlex 700H AC Drive
Peripherals/Accessories
• Communications
• HIM’s
• Other Accessories
–
–
–
–
Door mounted HIM Frames 10 and higher
Output Line Reactors
Isolation Transformers
Engineered Packaged Drives Program
PowerFlex 700H Drive – Application Guide
• The PowerFlex 700H drive is perfect for many applications
including:
– Fans & Pumps
– Simple Extruders
– Stamping Presses (great performance with
cyclical high inertia loads)
– Conveyors
– Centrifuges
– Mixers (eccentric loads)
– Rock crushers (high impact eccentric loads)
• Successes for the PowerFlex 700H
drive include:
– Fans
• Power plant two cooling towers of fans.
• Eight twenty-eight foot fans per tower each requiring 250 HP
PowerFlex 700H AC Drive - Futures
• Releasing in April 2006
– DriveGuard™ Safe-Off feature
– Control Flash though DPI
PowerFlex® 700S AC Drive - Overview
• Selectable Motor Control Algorithms
– Vector Control with FORCE™ Technology – with or without an encoder, Permanent Magnet Motor, and V/Hz control
• Integral Position Loop
– Point-to-Point, Direct, and Interpolated (Course to Fine) positioning, homing
• User Functions (with or without DriveLogix™)
– Bit Swaps, Peak Detects, Position Watch, Switch blocks, Real – DINT conversion, Scale blocks, Logic blocks,
Compare blocks, MOP, Basic Indexer, Timers blocks, Add/Subtract blocks, Multiply/Divide blocks
• Feedback Loss Switchover “On the Fly” (in Speed Mode)
• Advanced Diagnostics
– Integral 4 Channel Trending with Event Triggering, Multiple Test Points
• Inertia Adaptation - Can increase speed regulator BW x4
• Assisted Startup Routine
• Multiple Feedback Options
– 2nd Encoder, 2nd Encoder with DriveGuard® Safe-off, Resolver, Stegmann and Heidenhain
High Resolution Feedback, Stahltronis and Temposonics SSI Linear Feedback
• High Speed Data Fiber Link Option – SynchLink™
• Embedded Logix Controller Option - DriveLogix5730
– Programming Memory:
–
–
–
–
• 1.5 Mbytes of user program
• CompactFlash for Non-Volatile program storage
RSLogix5000 which also includes Motion Instruction Support
Up to 16 Local Compact I/O Modules (2 banks)
Embedded EtherNet/IP™ Communication option
NetLinx Daughter cards Communication options
PowerFlex 700S AC Drive - Specifications
Power Ratings
• 240V
– 1 to 100 HP, 4.2 to 260A
• 400V
– 0.75 to 800 kW, 2.1 to 1450A
• 480V
– 1 to 1250 HP, 2.1 to 1450A
• 600V
– 1 to 1300 HP, 1.7 to 1180A
• 690V
– 45 to 1100 kW, 52 to 1180A
Environmental Ratings
– NEMA Type 1 (IP20): 40o C amb. (standard)
– NEMA Type 0 ( IP20): 50o C amb. (no top label)
PowerFlex 700S AC Drive - Specifications
• Selectable Motor Control Algorithms
– Open and Closed Loop Vector
– Permanent Magnet Motor
– V/Hz
• Output Frequency
– 0 - 400 Hz
• I/O – High speed high resolution (250 µSec update)
– (3) 24V DC Digital Inputs and (3) 24V DC / 120 V AC Digital Inputs
– (2) 24V DC Digital Outputs, (1) Form-C relay, 24Vdc/120Vac
– (2) Analog Inputs – 14bit Resolution, (1) Analog Input – 10bit
Resolution
– (2) Analog Outputs – 12bit Resolution
• Standards
– UL, CE, CSA, C-Tick, ATEX
PowerFlex 700S – Peripherals/Accessories
• Communications
• HIM’s
• Other Accessories
–
–
–
–
–
–
–
–
–
Encoder Feedback Interface
Removable cassettes
Internal (Light Duty) DB Resistors
External (Med. Duty) DB Resistors
External (Large Power) DB Resistors
Line Reactors
Isolation Transformers
Configured Program
Auxiliary Control Power Supply
PowerFlex 700S AC Drive
Application Guide
• Target customers requiring precise speed, torque, or position control.
• An integrated Logix/PowerFlex solution with a fully-programmable drive and
reduced hardware cost for applications requiring a controller
– standalone applications and small systems.
• The following is a list of applications that are well-suited for the PowerFlex
700S drive:
–
–
–
–
–
transfer systems
feeders
test stands
extruders
web handling
- winding/unwinding
- positioning
- cut-to-length
- material handling
- electronic gearing
- belt reels
- rolling and shaping
- hoist
- electronic camming
- load sharing
• Migration path for 1336 Impact and 1336 Force products
PowerFlex® 7000 Medium Voltage Drive
“C” Frame
“B” Frame
Power Range
“A” Frame
The Allen-Bradley PowerFlex 7000 Medium Voltage
AC Drives, are available in power ratings from 2400
to 6600 volts, 150 to 25400 kW (200 to 34000 hp).
PowerFlex 7000 MV Drive - Overview
• General purpose stand alone MV drive. Controls speed, torque,
direction, starting, stopping of induction or synchronous motors
• Global product - IEC / NEMA / UL / CSA
• Focus on high reliability, ease of use, lower total cost of
ownership
• Simple, reliable power structure
• Fuseless Design
• Low component count
“C” Frame
• Inherent regeneration
“B” Frame
“A” Frame
PowerFlex 7000 MV Drive - Specifications
A Frame
B Frame
C Frame
Power Ratings
2400 Volts
3300 Volts
4160 Volts
6600 Volts
200 to 700 HP
190 to 750 kW
350 to 1250 HP
400 to 930 kW
200 to 2000 HP
190 to 2050 kW
350 to 3500 HP
400 to 4100 kW
3000 to 5000 HP
3730 to 6340 kW
Cooling Method
Air Cooled
Air Cooled
Liquid Cooled
X
X
X
X
X
X
X
-
Rectifier Types
Active Front End
18-Pulse
6-Pulse
Motor Types
Capable of controlling induction and Synchronous Motors
Duty Ratings
Normal Duty - 110% overload for one minute every ten minutes.
Used for Variable Torque applications
Heavy Duty - 150% overload for one minute every ten minutes.
Used for Constant Torque applications
Software Tools
Pocket PC
VersaView CE
Software Tools - DriveTools SP
• DriveExecutive
 This is a full version with all the features of DriveExecutive Lite plus
some additional features designed for convenience to facilitate faster
and easier drive set up and maintenance.
• DriveExecutive Lite
 This is a special version with features that offer basic functionality for
use with networks and controllers. Currently bundled with RSLogix
5000 and RSNetworx MD for DeviceNet
• DriveObserver
• Can be used to monitor drives, adapters, and HIMs.
• Can communicate with multiple drives.
• Designed to run alongside DriveExecutive.
Software Tools
• DriveExplorer™
– An intuitive, Windows Explorer-like software package for basic
online programming of Allen-Bradley drive products
– Multiple versions:
• DriveExplorer Full
• DriveExplorer Lite – Freeware.
• Pocket DriveExplorer
• DriveTools™SP
– A family of software planned and designed to accommodate
demanding user requirements:
• DriveExecutive™ - Online/offline drive configuration tool
• DriveObserver™ - Samples and plots parameter values
Available Versions
• Full (9306-4EXP02ENE) for Windows 95/98/ME/NT/2000/XP
• Pocket (9306-4PXP01ENE) for VersaView CE 3.0, RAC 6182 CE
3.0, and select H/PCs
• Lite for Windows 95/98/ME/NT/2000/XP: Offers a subset of the
functionality available in the full version. The Lite version is
freeware and can be found at
http://www.ab.com/drives/driveexplorer.
• Simulator for Windows 95/98/ME/NT/2000/XP: Simulates
connection to a drive and adapter. The Simulator version is
freeware and can be found at
http://www.ab.com/drives/driveexplorer.
PowerFlex “7” Class - Communications
1203-SSS
20-COMM-E
20-COMM-C
RS232 DF1
EtherNet/IP™
ControlNet™
ControlNet
(coax)
(fiber)
20-COMM-P
20-COMM-Q 20-COMM-D 20-COMM-R
DeviceNet™
Wireless
Remote I/O Interface Module
20-COMM-I
20-COMM-H
20-COMM-L
20-COMM-S
20-XCOMM
1769-SM1
PROFIBUS™ DP Interbus™
RS485 HVAC
LonWorks®
RS485 DF1
External Kit
Compact I/O
(Modbus RTU,
Metasys™ N2,
Releasing in 2006
Siemens P1)
•1203-USB USB AnaCANda Module
•20-COMM-B BACnet® MS/TP Adapter
PowerFlex “7” Class – HIM’s
NEMA 1 (Hand-held / Drive Mount / Bezel Mount)
-A1
-A2
-A3
-A5
NEMA 4 (Remote Mount)
-B1
NEMA 1 Bezel Kit
-C3S
-C5S
Schaedler Yesco Distribution VFD Support
• Local Central PA Support with (5) Staffed Motor Control
Specialist
• Product Guide Specifications & Submittal Packages
• Certified VFD Startup
– VFD Checklist and Reports
• Onsite Training
• Available Spare Parts
• 24/7 Emergency Service
• Online Allen-Bradley Drives Technical Support
– www.ab.com/support/abdrives
Questions ?
Please Take a Few Minutes
to Fill Out Seminar
Evaluation Form
THANK YOU

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