Cikautxo-India-Presentation

Report
Corporate Presentation
BRIEF ABOUT CIKAUTXO GROUP
 TURNOVER(Million
Euro)
Automotive
250
Domestic Appl.
Others
200
150
100
50
0
2005
2006
2007
2008
2009
2010
2011
2012
 SALES BY CUSTOMER
25
23,5 %
20
14,9 %
15
10
11,7 %
11,4 %
10,1 %
7,4 %
4,5 %
5
0
4,5 %
3,5 %
3,1 %
2,7 %
2,7 %
BRIEF ABOUT CIKAUTXO GROUP
 LOCATIONS
Berriatua · Spain
Borja · Spain
Zaragoza · Spain
Paranoa · Brazil
Nº of employees:
560
Nº of employees: 48
Nº of employees: 60
Nº of employees: 1.100
Jablonec Czech
Republic
Nové Zámky
Slovakia
Pune · India
Kunshan · China
Nº of employees: 280
Nº of employees: 415
Nº of employees: 241
Nº of employees: 75
KEY CIKAUTXO PRODUCT APPROVALS:
PRODU
CT
Coolant
Hoses
Turbo
Hoses
Power
Steering
Hoses
Vacuum
and Vent
Hoses
CIKAUTXO TAURUS PLANT OVERVIEW
PLANT CERTIFICATION
• ISO /TS 16949:2009
• ISO 14001:2004
• Volvo-Rubber Index, SMA,
SEM.
• GM- QSB.
• Fiat
• Navistar- VDA 6.1
•Ford-Q1-Inprocess
EMPLOYEES
AREA
• Location
India
• Land
• Building
: Pune, Maharashtra ,
: 120000Sq-ft
: 60000Sq-ft
DUNS #: 65-0554095
32
25
7
17
Manufacturing
Quality
Administration
Tot
al
241
160
Engineering &
Project
Lab, R&D
Address:
S. No.:662, Talegaon Dabhade, Old
Mumbai Pune Highway Pune410506.
Website: www.cikautxotaurus.com
KEY INDICATORS
 TURNOVER(USD
Million)
 PRODUCTS
7.8
7.7
Cikautxo Taurus
8%
8%
31%
25%
3.5
28%
1.3
 OEM2009
2010
2011
2012
Coolant Hoses
Power
Steering/TOC
PA Fuel , Vacuum
Line
Fuel Hoses
Clutch/Turbo
Hoses
 LOCATION
USA
Eaton Group
21%
26%
General Motors
Taurus Group
Mahindra
15%
17%
CSA Group
Navistar Inc
7%
6%
8%
Other OEM
Other Tier 1
Asia
Asia
56.1%
Euro
pe
11.1%
Europe
USA
32.8%
Rubber Hose Manufacturing
PLANT FACILITY
Mechanized Ware house to handle Raw Material
Containers Loading & Unloading
In house Testing Facility as per International Standard
Automated Batching system for Rubber Compounding
Rubber Compounding by Intermix
Rubber Hose Manufacturing
PLANT FACILITY
Hi- Tech Multi Layer Extrusion Line
Automatic Boiler for Steam Generation
Vulcanizing Process control by PLC
100% Proof Testing of Hose
Thermoplastic Extrusion
PLANT FACILITY
Extrusion Lines with laser controls for
Wall thickness and Outer Diameter of tube
Extrusion Lines for PA 11, PA 12, PE
Thermoforming Lines for Tubes and Hoses
Automated Tube Cutting & Coiling
Machines for Thermo plastic tube assembly
PLANT FACILITY
EXTRUSION LINE
State of Art Extrusion
Line from Europe
A latest technology
for producing Hoses
Extrusion line capable
Of producing Low and
Medium Pressure Hoses
Extrusion Speed up
To 1200 meters/hour
PLANT FACILITY
THERMO PLASTIC
EXTRUSION
Extrusion
Coiling
Assembly
R&D AND TESTING CENTER
LAB FACILITY
TESTING FACILITY
Rheometer Testing Equipment for
checking Rubber Compound
Universal Tensile Testing Machine
Cold Chamber (Testing Capacity up to - 70 degree C)
Ozone Test Chamber
Heat Ageing Oven – up to 150 degree C
Mooney Viscosity Meter
Impulse Testing Machine
LAB FACILITY
Impact Test
TESTING FACILITY
On Line Burst and Proof Test
Flex Test Rig
Whip Test Rig
Millipore Device
Insertion force testing machine
Simulation test apartus
DESIGN & DEVELOPMENT
Product Development Meeting – Feasibility Study of Drawing in line
with customer requirements”.
Material technology - Design Capability - Processing Expertise
HOSE ASM-AUX HTR INL
INHOUSE94669759
SOFTWARES
•
•
•
•
•
Catia V5
Pro e 2000i
UG NX3 & 4
Wild Fire2.0
Auto Cad 2004
CAPACITY(MONTHLY) POST SEP/2011:
 MIXING
Free
Capacity
20000
20% Installe
Busines
s 2011
20000
20%
d
Capacit
y
100000
Kgs
UOM: Kg’s
 VULCANIZATION
 EXTRUSION
Capacity
Utilizati
on
60000
60%
Busine
ss FY
11-12,
12%
Capacit
y
Utilizat
Installed
ion
Capacity
(Month
1000000
ly),
38%
UOM: Meter’s
Business
FY 11-12,
8%
Capacit
y
Utilizat
ion
(Month
ly),
50%
Capacity
Utilization
(Monthly)
,
44%
Installed
Capacity
600000
UOM: Pieces
Capacity
Utilization
(Monthly)
,
48%
PRODUCTS
 1.0 POWER STEERING(SUCTION &
RETURN) LINE
CONSTRUCTI
ON
WORKING
SIZE(mm) TEMPERATUR
E
WORKING
PRESSURE
BURST
PRESSURE
NBR/AR/CPE
Φ 25 X Φ35
150℃
4bar
16bar
CPE/PET/CPE
Φ15 X Φ25
135℃
2bar
8bar
CPE/AR/CPE
Φ12 X Φ20
150℃
1bar
4bar
CPE/AR/CPE
Φ23 X Φ32
135℃
19bar
80bar
CPE/AR/CPE
Φ9 X Φ17
135℃
15bar
30bar
PRODUCTS
 2.0 RADIATOR & HEATER HOSES
CONSTRUCTI
ON
EPDM/AR/EPD
M
SIZE(mm)
WORKING
TEMPERAT
URE
WORKING
PRESSURE
BURST
PRESSURE
ID Φ15 to Φ 63
OD Φ23 to
Φ76
135℃
1 to 2bar
6 to 17bar
ID Φ15 to Φ 45
PRODUCTS
 3.0 COOLANT HOSES & ASSEMBLIES
NOTE: Sub components of assembly includes different types & sizes of Quick Connector,
clamp, Heat protection sleeve etc.
CONSTRUCT
ION
EPDM/AR/EP
DM
SIZE(mm)
WORKING
TEMPERATU
RE
WORKING
PRESSURE
BURST
PRESSURE
ID Φ9 to X
Φ35
OD Φ 15 to
Φ45
150℃
2 to 4bar
8 to 16bar
PRODUCTS
 4.0 VACUUM BRAKE HOSES &
ASSEMBLIES
NOTE: Sub components of assembly includes different types & sizes of Quick Connector,
clamp, Heat protection sleeve, Check valve & sensors etc.
CONSTRUCTI
ON
EPDM/PET/EP
DM
WORKING
SIZE(mm) TEMPERATUR
E
Φ 9 X Φ15
Φ3.2 X
150℃
WORKING
PRESSURE
BURST
PRESSURE
-88kPa
25bar
PRODUCTS
 5.0 AIR BRAKE HOSES &
ASSEMBLIES
NOTE: Sub components of assembly includes Brass & MS end fittings, O ring, Hex nut, Socket.
SIZE(mm)
WORKING
TEMPERATU
RE
WORKING
PRESSURE
BURST
PRESSURE
EPDM/PET/EP
DM
Φ 12.5 X Φ23
150℃
8bar
69bar
EPDM/PET/EP
DM
Φ9.5 X Φ18
150℃
7bar
60bar
CONSTRUCTI
ON
PRODUCTS
 6.0 FUEL RETUNE LINE
NOTE: Sub components of assembly includes Brass & MS end fittings, O ring, Hex nut, Socket.
CONSTRUCTI
ON
NBR/CSM/PA12
SIZE(mm)
WORKING
TEMPERATU
RE
WORKING
PRESSURE
BURST
PRESSURE
Φ 3.2 X Φ7.5
120℃
3bar
25bar
PRODUCTS
 7.0 POLYAMIDE FUEL LINES
NOTE: Sub components of assembly includes Quick Connectors, Tesa Band, Heat protection sleeve,
Corrugated sleeve.
SIZE(mm)
WORKING
TEMPERATU
RE
WORKING
PRESSURE
BURST
PRESSURE
PA 12
Φ 12 X WT
1.5
150℃
4bar
25bar
PA 11 & PA 12
Φ8 X WT 1
Φ10 X WT 1
150℃
4bar
25bar
CONSTRUCTI
ON
PRODUCTS
 8.0 POLYAMIDE TUBE FOR AIR BRAKE
& FUEL LINES
CONSTRUCTI
ON
PA 12
SIZE(mm)
WORKING
TEMPERATU
RE
WORKING
PRESSURE
BURST
PRESSURE
ID Φ 4 X 18
WT 1 to 3
110℃ to 150℃
1 to 8bar
40 to 110bar
PRODUCTS
 9.0 AIR BRAKE COIL
NOTE: Sub components of assembly includes different types & sizes of End fitting etc.
CONSTRUCT
ION
PA 11, 12
PU
SIZE(mm)
WORKING
TEMPERATUR
E
WORKING
PRESSURE
BURST
PRESSURE
15 to 30turns
50 to 120OD
150℃
8bar
50bar
PRODUCTS
 10.0 CLUTCH HOSE
CONSTRUCT
ION
EPDM+ARA+E
PDM
SIZE(mm)
WORKING
TEMPERATUR
E
WORKING
PRESSURE
BURST
PRESSURE
Φ 5 X Φ15
150℃
10bar
90bar
PRODUCTS
 11.0 AIR INTAKE HOSE
CONSTRUCT
ION
AEM/AR/AEM
SIZE(mm)
WORKING
TEMPERATUR
E
WORKING
PRESSURE
BURST
PRESSURE
36 - 42 MM
I.D.
-40 C TO 175℃
2 – 3 BAR
10 BAR
PRODUCTS
 12.0 TURBO CHARGER OIL DRAIN
CONSTRUCT
ION
FKM/VMQ/AR
/VMQ
SIZE(mm)
WORKING
TEMPERATUR
E
WORKING
PRESSURE
BURST
PRESSURE
7.5 - 12 MM
I.D.
-40 C TO 250 ℃
2 – 3 BAR
20 BAR
PRODUCTS
 13.0 BREATHER CUM VACUUM PIPE
ASSEMBLY
CONSTRUCT
ION
PA12/ STEEL
TUBE/VAMAC
CUSTOME
R
SIZE(mm)
WORKING
TEMPERATUR
E
WORKING
PRESSURE
BURST
PRESSURE
7.5 - 10 MM
I.D.
-40 C TO 150 C
8 – 10 BAR
40 BAR
PRODUCTS FOR POWERTRAIN
Fuel Return
Line
Waste gas
PCV
Vent Hose
Coolant Hose
Drain Hose
Vacuum Hose
Fuel Lines
Crankcase
Hose
CUSTOMER BASE
OEM:
TIER 1
:
GLOBAL CUSTOMER BASE
Canada 
USA 
BRAZIL 
China 
UK 
Japan
Italy  Germany
Korea 
France 
Turkey 
UAE
India 
Singapore
South Africa 
 Australia

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