Contractor Performance Data - October 20... 4067KB Oct

Report
Contractor Performance Data
October 2013
New TOCAS Website
WWW.TOCAS.ORG
2013 YTD OSHA Rates
Site Contractors w/o Gulfstream
Freeport Site w/o Gulfstream
Site Contractors with Gulfstream
Dow
.29
.24
.34
.12
Number of OSHAs
Dow
Contractor
Gulfstream
4
12
4
September Recordables
• Axion – Repetitive motion injury lifting/sorting boxes
• Railserve – Sprained ankle stepping off of a train
• Dow
• Cut arm working with sheet metal
• Pulled calf muscle getting out of a vehicle
• Gulfstream
• Piling Inc. - Broken ankle from welding rig tipping
onto employee
• Fluor- Pinched hand on crane outrigger
Contractor OSHA Recordable Rates
Includes
Gulfstream
0.90
0.80
0.84
0.70
0.63
0.60
0.50
0.50
0.45
0.41
0.39
0.40
0.34
0.32
0.28
0.30
0.21
0.18
0.20
0.22
0.15
0.09
0.10
0.00
0.00
2008
2009
2010
2011
2012
2013
YTD
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Contractor Incident Rates
(Includes all Incidents except for Near Misses)
18.0
14.8
15.3
16.0
11.9
14.0
10.8
12.0
10.0
10.7
9.2
9.7
9.5
8.9
2.0
0.0
10.9
7.1
5.7
4.0
10.7
8.1
8.0
6.0
9.6
Incident Classifications
Does not include Near Misses
99
80
56
55
51
47
11
1
Precautionary
Personal
Other
First Aid
Spill
MVA
RMTC
DAWC
(blank)
Company Incident Rates
Company Incident Numbers
(Includes all Incidents except for Near Misses)
(Includes all Incidents except for Near Misses)
276.6
Evergreen Tank
Briggs Equipment
Brazos M&E
11
12
64.8
13
ICS
Are you
on both
lists?
75.8
EAI
11
Total Safety
104.3
United Rentals
UEI
United Rentals
15
HBS National Corporation
15
38.4
TQ Logistics
Maxim
47.0
Veolia
40.4
31.7
Total Safety
0
50
27
Securitas
36.6
Clean Harbors Catalyst Technologies
18
EAI
38.6
Securitas
17
Kelly
High ratio of man
hours to incidents
High # of incidents
16
Hydrochem
TIC
30
Brand
30
Miken
31
Infinity Constr Svcs
31
40
JVI
100
150
200
250
300
0
5
10
15
20
25
30
35
40
45
YTD Incident Safety Factors
80
70
How are you
keeping your
folks focused on
the task?
67
60
5 walking
OSHA’s!!!
50
43
•Effective tailgates
•Field observations
•Interventions
•Detailed JEPs and STACs
40
30
20
10
0
30
30
28
17
15
15
15
12
11
7
7
6
5
5
4
4
4
3
3
2
1
Motor Vehicle Accident Rates
12
11
10
10
8
7
6
5
4
6
6
6
5
5
5
4
4
4
3
2
2
0
Company MVA Numbers
Veolia
United Rentals
Tri-Con
Safway
NDIC
McGill
Maxim
ICS
Evergreen Tank
EAI
Brazos M&E
Vernor
UEI
Miken
JVI
Infinity Constr Svcs
Dingee Plumbing
BTT
Kelly
Hydrochem
TIC
Securitas
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
3
3
7
11
0
2
4
6
8
10
12
(Target is 8)
Near Miss Rates
10.0
9.1
8.6
9.0
8.0
7.2
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
8.4
7.9
7.4
7.3
6.5
6.7
6.0
5.2
5.1
4.4
4.9
4.6
Turn in
your near
misses!
Near Miss Safety Factors
100
90
How are you
keeping your
folks focused on
the task?
91
80
Same factors
as our overall
incidents!!
70
60
50
40
30
29
20
10
0
27
23
22
22
18
15
15
12
12
11
11
10
6
Companies with 8+ Near Miss Rate
Evergreen Tank
Maxim
EAI
Universal Plant Serv
CD Collins Electric
Veolia
Thermon
Sprint Safety
United Rentals
Cust-o-Fab
Frontier Industrial
Norrell
SGS Petroleum Services Corporation
CH2M Hill
Railserve
Miken
Driver Pipeline
JVI
McGill
Hydrochem
J&L Painting, Inc.
TEAM
Brazos M&E
Specialty Tank Services
TIC
Knight Facilities Management
Are your Foremen
participating in the
near miss program?
220
41
37
33
31
27
26
24
23
23
22
20
19
17
16
12
11
11
11
11
10
9
9
9
8
8
Good job making
your near miss rate
goal- is your
company on this
list?
% of Foremen that have submitted
at least 1 Near Miss
Actual %
Required%
100%
88%
80%
72%
What are you doing
to encourage them?
64%
56%
48%
40%
32%
24%
7%
8%
16%
15%
20%
30%
24%
43%
32%
36%
48%
43%
Unsafe Rates from MEC Observations
Rolling 12 Months
9.00%
7.89%
8.00%
7.63%
8.48%
7.51%
7.04%
7.00%
6.55%
6.48%
6.42%
6.25%
6.00%
5.40%
5.03%
5.25%
5.25%
5.00%
4.00%
3.00%
2.00%
1.00%
0.00%
Unacceptable MEC Observation Categories
Rolling 12 months
September SOIC Unsafe % = 06.5%
1000
900
800
898
Common observationsSTAC,
Unsafe
774
PPE, housekeeping
757
719
STAC
827
PPE Requirements
745
700
600
JEP Policy (Documentation)
591
241
560
Safety Rule A, Responsibility for Safety
194
Safe Work Permit
192
Housekeeping
191
500
424
400
367
345
308
300
270
242
200
100
212 199
198 198
171
M-64 Barricades and Guards Standard
146 143
85
Safety Rule G, Machinery and Tools
32
0
142
124
21
17
15
107
6
Inspections
Barricade Tags
97
89
Unacceptable PPE Observations
JVI
18
Fluor Enterprises
17
UEI
11
ICS
11
Dow Chemical
8
Brazos M&E
6
Infinity Constr Svcs
6
Veolia
5
TIC
3
Sprint Pipeline
3
Maxim
3
Brand
3
Hydrochem
3
Miken
3
RPM
2
Hydratight
2
Total Lubrication Management Company
2
Norrell
2
Cust-o-Fab
2
Bowen Engineering
1
Testronics
1
Safway
1
Piling
1
Pala Interstate
1
Enduro
1
A Plus Modular
1
Praxair
1
Are you on this list?
How are you
addressing your PPE
issues?
MEC Observations Severity Rates: Large Companies
Rolling 12 months
Standard Constructor
EAI
3.31
3.68
Specialty Tank Services
6.75
Sprint Pipeline
7.15
Doyle & Wachtstetter
8.16
Brand
8.62
Miken
9.23
Driver Pipeline
11.24
ICS
13.01
Infinity Constr Svcs
14.23
Hydrochem
14.50
TIC
16.25
Bowen Engineering
16.41
McGill
16.41
JVI
17.15
STS
18.96
Brazos M&E
0.00
22.34
5.00
10.00
15.00
20.00
25.00
MEC Observations Severity Rates: Medium Companies
Rolling 12 months
IGI
Mustang Engineering
5.24
7.14
Brevard
8.87
SPX
9.09
Skyline
CMI
10.93
12.16
Enduro
14.87
Pipelogic Services
14.89
Norrell
14.91
Marquis Construction Services
18.97
Tri-Con
18.98
38.20
RPM
48.94
TEAM
0.00
20.00
40.00
60.00
80.00
100.00
MEC Observations Severity Rates: Small Companies
Rolling 12 months
18.50
Piling
18.79
Cust-o-Fab
22.02
Baker Hughes
Maxim
22.71
Sonic Surveys
22.83
Foster Fence Ltd
23.08
Measurementation
23.33
24.14
TNT Crane & Rigging
25.70
Mobley
D-Electric
27.14
Dresser-Rand
27.47
34.09
NDIC
35.26
Total Safety
54.84
Steam and Process
55.56
Car-Ber Testing Svcs
74.19
Dixie Equipment
0.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
MEC Observations Severity Rates: Small Companies
Rolling 12 months
Theriot
0.00
HBS National Corporation
0.00
Chem Fabrication
3.27
Southwest Refractory
4.00
Thermon
5.30
Tracer Construction
6.14
Thermal Polymer Sys
6.76
Pioneer Well Services
7.31
Carbon Steel Inspection
8.11
Dacon
9.09
Safway
9.62
Clean Harbors Catalyst Technologies
9.78
J&L Painting, Inc.
12.62
PSI
12.73
Koch Specialty
13.53
Clean Harbors Environmental Services
14.08
CD Collins Electric
14.29
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
Hand Injury Rates
1.0
0.9
0.9
0.8
0.8
0.7
0.7
0.6
0.7
0.7
0.6
0.5
0.6
0.4
0.5
0.5
0.4
0.4
0.4
0.3
0.2
0.2
0.2
0.1
0.0
Hand Injury Classifications
2011
30
2012
2013
25
2013 Annualized
25
21
20
19
16
15
10
5
5
3
5
4
3
4
0
0
OSHA
First Aid
0
Precautionary
0.6
Company Hand Injury #s
UEI
1
Tracer Construction
1
Total Safety
1
TIC
1
Sprint Pipeline
1
Miken
1
McGill
1
JVI
1
ICS
1
HBS National Corporation
1
Doyle & Wachtstetter
1
CMI
1
Brazos M&E
1
Brand
1
Railserve
2
Kelly
2
Infinity Constr Svcs
2
Hydrochem
2
0
0.5
1
1.5
2
2.5
Repeater Rates
2.5
2.3
2.3
2.3
2.1
1.9
2.0
1.8
1.8
1.7
1.6
1.5
1.3
1.3
1.3
1.2
1.0
0.9
1.0
0.5
0.0
Repeater Classification
2011
20
19
2012
18
18
2013
2013 Annualized
16
16
14
12
12
12
11
10
9
8
6
4
4
2
3
4
3
2
0
OSHA
First Aid
Precautionary
Company Repeater #s
Includes all Incidents except for Near Misses
Veolia
1
TIC
1
Kelly
1
BTT
1
Thermon
2
Infinity Constr Svcs
2
Hydrochem
2
HBS National Corporation
2
Brazos M&E
2
Are you on this list?
How are you
managing employees
that have had multiple
incidents?
UEI
3
Brand
3
JVI
4
EAI
7
Miken
8
Securitas
9
0
1
2
3
4
5
6
7
8
9
10
At-Risk Employee Incident Rates
Includes all Incidents except for Near Misses
6.0
5.0
4.8
4.4
4.2
4.0
3.6
3.5
3.0
3.3
3.6
3.7
3.2
3.4
3.5
2.7
2.8
2.7
1.8
2.0
1.0
0.0
At-Risk Employee Incident Classifications
70
2011
60
2012
60
55
2013
2013 Annualized
50
49
48
45
40
37
28
30
27
20
10
6
6
8
2
0
OSHA
First Aid
Precautionary
Company At-Risk Employee Numbers
Includes all Incidents except for Near Misses
Tri-Con
TQ Logistics
Teledyne Brown Engineering
SPX
SGS Petroleum Services Corporation
Safway
Norrell
Maxim
Koch Specialty
Knight Facilities Management
IGI
ICS
CMI
Clean Harbors Catalyst Technologies
BTT
Thermon
Sprint Pipeline
Doyle & Wachtstetter
Bowen Engineering
Veolia
Railserve
Infinity Constr Svcs
Hydrochem
Brazos M&E
TIC
Kelly
Brand
Securitas
Total Safety
Miken
HBS National Corporation
EAI
JVI
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Are you on this list?
Review your at risk
program…
2
2
2
2
3
3
3
3
4
5
5
6
11
0
2
4
6
12
12
14
14
15
8
10
12
14
16
Still on track for a
great year…
End the year strong!
Gene Roberts
RECOGNITIONS
 JVI: Tommy Miller, Tom Miller, Billy Allen, Barry Lovett & Darst Pirtle @ the Dow Site has
been recognized along with their crews for the dedication & commitment for keeping all
personnel safe & reaching 1 Million Man Hrs w/out an OSHA @ Dow and Samsung. –
Recognized By James Reynolds, Brent Bowers & Pelle Donham
 Skyline: 5 YEARS OSHA FREE
 Tracer: Caniel Massey was recognized for a job well done for handling the Heat Trace jobs
@ B-2200. Good job of communicating & had a great attitude while performing the job
safely.
 Brand: Insulators Crew @ OC-501 was recognized for flagging a leak on the D-121
system. Drum was pressured tested and the leak tighten and stopped. – Recognized by
Matthew MacDonald
 Infinity Maintenance: OC-501Crew took ownership of plant by putting a piece of critical
equipment back together after working long hrs. This job was completed quickly and safely.
– Recognized by Timothy Closs
 Norrell: Norrell crew working @ Sadara OJT Training Facilities has worked 4,618 man
hours on the Sadara OJT projects with no incidents and very high quality work. Completed
work in a timely and safe manner. – Recognized by Randy Moore
 Maxim: Matt Vanhal, Martin Castaneda, Chuck Walker & Ray Hernandez @ LHC-8 did
excellent work on critical job for ID-9 shaft removal. Job was short noticed. Crew worked
14hr day, lifts managed between high winds and also work through the rain. Lifts were
done safely & critical equipment completed with any incidents.- Recognized by Frank
Duncan & Steven Baker
 Industrial Gunite: IGI crew @ LHC-7 successfully completed the restoration on H-5
Furnace project with ZERO INCIDENTS!!! 3,614 Man-Hrs work on project. – Recognized
by IGI Management
 STS: Dwight Barrett & Robert Dohle were instrumental in the development of the FRP
training curriculum for the Sadara project. Safety procedures were integrated as part of the
training & safety hazards were pointed out. – Recognized by MTS Department
 Firetrol: Bryan Zickefoose, John Lynn, Chad Gifford, David Lynn & Charlie Rivera @ the
B-3803 Dow GEP Project worked well with Operations & the other Contractors. Crew
performed well, keeping Safety at the forefront of their tasks. Crew performed quality work
while being Safe and complying with the Cow Culture. – Recognized by Joe Rosales, MEC
Team.
To see the full recognitions, please go to www.tocas.org
REMINDERS
AUTHORIZATION TO USE COMPANY
VEHICLES
OCTOBER EMPHASIS & STAC INSERT
(ENERGY SOURCE HAZARD AWARENESS)
WWW.TOCAS.ORG (NEW WEBSITE)
 NEXT SAFETY CONTACT MEETING 11/14/13

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