Diapositive 1

Report
Bureau Veritas Oil & Gas Expertise
December 2011
Artur Sroka
Industry Department Director
Bureau Veritas at a Glance
► Created in 1828, Bureau Veritas is a global leader in conformity assessment and certification services
in the areas of quality, health and safety, environment and social responsibility (QHSE)

2009 revenue: €2.65bn

2009 adjusted operating profit: €433m

More than 900 offices in 140 countries
► Over 47,000 skilled employees
► A global network comprising more than
900 locations within 140 countries
► Seven global businesses providing
a complete set of services

Inspection, testing, audit, certification,
risk management, outsourcing, consulting
and training services
► Servicing 370,000 customers across a wide range of end markets
www.bureauveritas.pl
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Oil & Gas: a long experience built on robust references
RUSSIA & Central ASIA
NORTH / BALTIC SEA
KASHAGAN
LAGGAN & TORMORE
GPP & SPS Verification services
Pipeline packages certification
QA/QC services
INDIA
SAKHALIN II Pipeline
KDG6 Onshore Terminal project
QA/QC Services, Welding NDT
TOTAL EM&I
SHTOKMAN
Inspection & Integrity Management
FEED stage certification & verification
activities. Artic Environment
GOLIAT
Third Party Verification Authority
(TPVA)
BP
Classification
Sniffing
Supplier Assessment
Third Party inspection services
ONGC Platforms
Re-Certification of under water
structures, topside of Process Complex,
Certification of equipments, pipelines and
structures, HAZID, HAZOP, QRA, SIL
studies, Third party Inspection services
CHINA
SHANGHAI LNG receiving
terminal and Subsea pipeline
GRUPA LOTOS
Design Approval
Site supervision
Global shop inspection
Consulting
Program 10+; Second Party Site
Inspection (3 installations)
POLSKIE LNG
Verification of safety analysis of
LNG terminal in Swinoujscie
AUSTRALIA
MIDDLE EAST
BLACKTIP Project (offshore)
ADNOC
Certifying Authority Services
Independent Verification
Drilling services
BRAZIL
PETROBRAS
Integrity Management
Global Shop Inspections & Expediting
Classification
Certification of ships, offshore floating
units and marine equipment
QMS Certification
Regulatory Compliance
Safety Assessment & Consulting
Environmental Performance
WEST AFRICA
PAZFLOR
FEED stage certification activities
Type approval
NORTH WEST SHELF HUB
IRC Global Risk Management
Queensland Gas C. pipe
NDT
ANGOLA Bitumen Tank Farm
Design Review
QA/QC Inspections
GIRASSOL
Fugitive Emissions of VOC monitoring
www.bureauveritas.pl
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Supported by a worldwide technical expertise
Bureau Veritas Technical Centres Network is the backbone of the engineering expertise of the Group, bringing to our
Clients’ doorstep the best of Bureau Veritas’ knowledge in terms of design compliance appraisal and verification, asset
integrity management, risk and safety studies. Nevertheless local offices are your first contact point to begin cooperation.
Warsaw / Poland
your local partner
Each Technical Center is
equipped
with
powerful
software and works along
the
latest
International
Codes and Standards (BS,
API, ASME, ANSI, etc.).
www.bureauveritas.pl
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Encompassing a dedicated range of services
Front-End Engineering & Design
Design Review
Design Review is an independent
assessment
of
the
project
engineering phase that can be
supplemented with independent
analyses, performed by our
specialist engineers.
Detailed Design
Investment
Decision
FEED
Verification is a scheme through
which Bureau Veritas, as an
Independent Verification Body
(IVB),
provides
Independent
Competent Persons (ICP) to verify
throughout
the
life
of
an
installation that the performance
standards, defined by the client for
each Safety Critical Element
(SCE), are achieved.
The safe design of all types of
equipment,
offshore
facilities
(structures and topsides), onshore
plants (from refineries to LNG
terminals) and pipelines, in standard
or extreme conditions (from desert to
arctic
environments),
can
be
assessed through certification or
verification schemes to suit our
clients' requirements.
Defined originally within UK North
Sea regulations, the implementation
of such schemes has become
common industry practice in key
areas of the Oil and Gas world, such
as the Middle East, Russia and Asia.
Bureau Veritas’ ICP workforce is
deployed and operates on large
verification projects in all these
areas.
Classification
Classification is the appraisal of
the level of compliance of a vessel
to the rules set up by the class
society.
Classification rules are developed to
contribute to the structural strength
and integrity of essential parts of the
hull, the safety and the reliability of
the propulsion and steering systems
and the effectiveness of essential
auxiliary systems of the ship. Bureau
Veritas classes all types of ships and
offshore floating units: oil tankers,
bulk carriers, passenger ships,
containerships, gas carriers, offshore
supply vessels, tugs and many
others.
Risk Evaluation
& Management
Verification
Risk Evaluation & Management is
defined as the assurance that
threats to integrity are identified
and properly addressed during the
asset whole lifecycle.
Risk Evaluation relies on the
performance of HAZID / HAZOP
workshops,
qualitative
and
quantitative risk assessment, Fire &
Explosion Risk Assessment, Smoke
& Toxic dispersion studies, Escape,
Evacuation Rescue Analysis,
Safety Integrity Level analyses for
Instrumented Protective Functions
are performed; certification of HIPS
systems can be delivered.
Bureau Veritas’ network of Technical
Centers deliver such studies using
modeling and risk assessment tools
like: PHAST Risk, LEAK, PHA Pro,
EFFECTS, CFX, FLACS, Optimise
(home tool for RAM studies), etc,.
Case Study
Hasdrubal
Hasdrubal
project BG
BG
project
Tunisia
Tunisia
Case Study
Shtokman
SDAG Russia
Case studies are detailed in Appendix
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Encompassing a dedicated range of services
Construction / Procurement / Commissioning
Certification
Supplier Assessment
Certification of Installations means
the assurance that it has been
designed,
constructed,
commissioned and is operating in
compliance
with
a
defined
technical reference as far as safety
is concerned.
Supplier Assessment is a decision
tool for purchasers coping with
suppliers
qualification
in
consideration of their capabilities
to manufacture specified industrial
components or provide services.
Certification is by far the most
recognised and commonly delivered
service provided by Bureau Veritas
worldwide as an Independent Third
Party.
Bureau Veritas typical deliverable is
a gap assessment or analysis report
including recommendations to move
forward and follow-up suggestions.
Compliance
Shop / Site Inspection
Compliance: some countries or
zones have specific compliance
criteria that are a challenge for all
corporations.
Case
Study
Total CTG
Shop
Inspection
involves
inspecting items at their place of
manufacture before delivery.
Bureau Veritas helps clients to
ensure the compliance of products
and assemblies with local and/or
international regulations through:
Our qualified local teams are familiar
with inspecting all kinds of supplies:
materials and components, pressure
equipment, mechanical equipment
and machinery, electrical equipment
regarding applicable regulations or
other specific requirements.
• Support as a second party
• Certification as an independent
third party
• Product compliance studies
• Compliance market "intelligence"
Case
Study
Grupa Lotos
www.bureauveritas.pl
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All along your project life cycle
Project
Operation
RBI
Risk-Based
Inspection
is
a
process that identifies, assesses
and maps potential equipment
failures (e.g.: corrosion and stress
cracking).
During the RBI process, Bureau
Veritas engineers design inspection
strategies (what, when, where, how
to inspect) that match forecasted or
observed degradation mechanisms.
Risk-Based Approach applies to:
• Pressure vessels
• Pipelines
• Tanks
• Structures
Fugitive emissions
Fugitive emissions are generated
by leaks from process equipment
such as valves, flanges, piping.
This can result in safety, health,
environmental
and
reputation
concerns. Cost implications can
be significant.
Thanks to its methodology, Bureau
Veritas can set a robust fugitive Leak
Detection And Repair program which
will provide tangible benefits.
Bureau Veritas Fugitive emission
monitoring complies with the EPA
and European standards.
QRA
Risks must be identified in order to protect
plant workers, the people in the surrounding
area, the environment and the plant itself.
This requires a Quantified Risk Assessment
to demonstrate that risk levels are within the
defined criteria and are tolerable.
See p.6 Risk Evaluation & Management
Lifecycle
Case Study
BP
Gelsenkirchen
NDT
Non destructive testing covers the
whole
range
of
analysis
techniques used in industry to
evaluate the properties of a
material, equipment or system
without causing damage
Bureau Veritas is a highly recognised
worldwide
provider
of
Non
Destructive Testing services in both
Capex and Opex context for
structural steel, process piping,
pipelines, vessels, etc. using routine
and advanced techniques and
technologies.
REACH assistance
Chemical Risk
REACH European Regulation sets the
measures
applicable
to
the
manufacture, importation, sale and
use of over 100 000 chemicals.
Chemical Risk Management and
Safety Data Sheets
This is a core competence of Bureau
Veritas HSE Team, constantly
monitoring rules and regulations, and
working
with clients,
ensuring
compliance and minimizing risk for
employees, environment and society.
We offer specialist services and tools
to follow safety data sheets, and
chemicals throughout the value
creation chain.
Our competence and software
solution ('CHESS') is used by major
players in the Oil and Gas industry.
www.bureauveritas.pl
This Bureau Veritas offers a full range of
services in order to assist manufacturers,
importers and downstream users with the
implementation
of
this
complex
regulation:
•Training
•Diagnosis of REACH impact
•Assistance for downstream users
•Technical assistance
registration
for
late
pre-
•Technical assistance for registration
•Substances of Very
(SVHC) management
•Technical
and
management
High
legal
Concern
Consortium
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Appendix – Case Studies (1)
Design Review
Bureau Veritas is providing
design review services to BG
Tunisia for its Hasdrubal
Project in the Mediterranean
Gulf of Gabes. The project
includes a Normally Unmanned
Installation (NUI) connected by
110km of pipeline to a new
receiving installation on the
coast of Tunisia south of Sfax.
BG Tunisia is following the
design review “verification”
process,
which
is
now
recognised
by
many
international operators as the
best practice within the oil
industry.
Bureau
Veritas’
experience in its worldwide
network of Technical Centres
confirms the global trend
towards adoption of its goalsetting philosophy.
BG Tunisia’s approach is not
driven by regulations. Instead
they require third party checks
for their own assurance. The
design verification process
ensures confidence that all
safety critical elements are
correctly designed.
Independent Verification
Bureau Veritas Poland provided
in 2008/2009 to Polskie LNG Sp.
z o.o. a strategic mission for
Independent Verification Body
Services during the FEED phase
of Project of LNG Terminal in
Swinoujscie.
Due to the innovative nature and
extreme conditions of the project,
Polskie LNG has decided to
involve
Bureau
Veritas
as
Independent Verification Body for
optimisation analyses and safety
analyses in the context of the
applicable international and local
regulations and standards.
The scope of IVB covers:
- technical review (documentation
review/comments)
of
the
optimisation analyses,
- review of the documentation
prepared as part of safety
analyses (including QRA, HAZID,
HAZOP and fire prevention
systems)
- review of other safety aspects
related to the LNG Terminal
projects.
Supplier Assessment
Total – A technical supplier
assessment program has been
launched
in
august 2009
following Kharyage experience
and ended in December 2010.
During this period, 60 suppliers
throughout 12 countries (which
included China, India, South
East Asia, Middle East and
Eastern Europe) were audited.
Covered Equipment: Boilers,
pressure vessels, exchangers,
valves, commodities, electrical
components…
Services provided to Clients:
• Tailored questionnaires,
• Program coordination and
scheduling (for both Total and
BV assessors),
• Performance auditing
• Reporting
and
decision
preparation
Benefits for Client:
• Turn-key program organization
• Expertise in QMS and auditing
process
• Commitment of the BV local
network
• Timely resource management
www.bureauveritas.pl
Fugitive Emissions
BP Gelsenkirchen - BP
Gelsenkirchen*
requirement
was to achieve compliance with
EU Directive IPPC 96/61/EG
(Control of VOC Fugitive
Emissions)
converted
into
German law by air pollution
control regulation TA-Luft. For
its refineries and petrochemical
plants, BP required exchange
or modification of the existing
equipment.
Bureau Veritas in Germany
provides the control of VOC
Fugitive Emissions for the
refineries and petrochemical
units of the Gelsenkirchen site
with a structured measurement
campaign for approximately
600.000 points.
Extended services has been
offered: RFID Tagging, GPS
coordinates, SAP interface.
A 56 persons Team has been
built to meet very short
deadlines.
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Appendix – Case Studies (2)
Shop Inspection
Site Inspection
Bureau Veritas provided Site
Inspection services to Grupa
Lotos SA for its Programme
10+ in Gdansk Refinery. The
project includes site inspection
in .
Grupa Lotos SA decided to use
external inspection body to
perform inspections on site
which is now recognised by
many international operators as
the best practice within the oil
industry.
Bureau
Veritas
Poland
is
providing from 2011 to GazSystem SA a strategic mission
for Shop Inspection services on
pipes in pipe mills and on site.
The pipes are dedicated for new
gas pipelines developed by GazSystem SA.
Due to the innovative nature and
volume of the project GazSystem has decided to involve
Bureau Veritas as inspection
body for inspection services in
pipes mills and on site. It’s first
time in Poland that investor
decided to involve inspection
body for such kind of inspection.
Bureau Verita performed its
services on three (3) instalation:
1. Amin-Sulphure complex
installation
2. Installation of processing
heavy vacuum residue - ROSE
3. Mild hydrocracking
installation - MHC
The scope of IVB covers:
-Inspection in pipe mills
-Inspection on site
-Issue 3.2 certificate according to
EN 10204
- take over the pipes by gas
pipeline contractor
The scope of the job covered
inspection in all major
engineering branches like civil,
water&sewage, electrical,
mechanical, instrumentation,
painting and insulation.
www.bureauveritas.pl
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