biogas to biocng - World Future Energy Summit

Report
Presentation by:
Ashish V. Nawade,
CEO,
Innovative Environmental Technologies Pvt. Ltd., India
Topic: Biogas to BioCNG/Biopower- Solutions for Waste-to-GreenFuel Projects: An Experience Sharing
About Us
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20+ years of experience in the areas of gas scrubbing ranging widely from cleaning of
gas obtained from fossil fuel to biogas based renewable energy generation
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India’s first large scale Biogas to Bio-CNG project: equivalent to 700 cylinder of LPG
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India’s first large-scale Biogas to Power plant
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65 MW power equivalent biogas–based power generation
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33+ Biogas to Power projects
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Staff of 60+
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Experience in natural gas cleaning and absorbent-based systems
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Engineering Services with InTools and AutoCAD
About the Speaker
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Mr. Ashish V. Nawade- CEO
MBA- London Business School
24 Years of international EPC experience in UAE, Japan, UK, Italy
Large project management, design and commissioning of 720,000 BOPD
oil processing, 600 MMSCFD gas processing, LNG plant, Sulfur Recovery
Units and petrochemical projects.
• Worked on ADNOC, PDO, Shell, BP, BG, QP, Total, Chiyoda
• Returned to India to work in Renewable Energy sector.
BioRenewables
EPC TURNKEY PROJECTS:
• BIOGAS TO POWER: Biogas genset based projects for conversion of waste
to bio-power
• BIOGAS TO BIOCNG: Projects for conversion of waste to CNG grade fuel
Highlights of BioRenewable Projects
Feedstock
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Agricultural Waste
Animal Waste
Industrial Waste (distillery/palm oil/starch/sugar/paper/food processing)
Sewage Treatment Plants (STP)
Municipal Solid Waste (MSW)
Beneficiaries
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Farmers
Gas Producers
Gas Distribution Companies
Industries Producing Organic Effluents
Nations
Biogas to Power
• Clean electricity from waste
• More profitable option than firing biogas in boilers
• 33 large-scale projects successfully commissioned by IETL across 16
different industries
Biogas to Power- Typical Plant Scheme
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Biogas Generation from organic solids/effluents.
Biogas Cleaning System for H2S removal (BIOSKRUBBERTM)
Biogas Fired Engine i.e. Biogas Genset.
Steam Generator running on Engine Exhaust.
Plate Heat Exchanger connected to Engine Jacket to recover jacket water heat.
Biogas to Power- Process Flow Diagram
Biogas to Power- Case Study
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140 MLD capacity STP at Rithala, New Delhi being constructed by M/S. Degremont
India Ltd.; an Indian business unit of a French major in the STP space
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First biogas genset-based power generation plant in the Sewage Treatment sector
in India
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STP Completely self sufficient in terms of electrical power requirements
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Operating successfully on BioskrubberTM since 2002. Operations and Maintenance
Contract being carried out by us for the entire period since the commissioning
STP
Capacity
Biogas
Generation
H2S
%
Biological
Sulfur
Removed
BioPower
140 MLD
20160
m3/day
1%
288 Kgs./day
2 MW
Biogas to BioCNG
• Highest return for every m3 of biogas
• Replacement of fossil fuel e.g diesel/petrol/CNG/LPG
• Pioneering projects - Inspiration for others
• Environmentally cleanest fuel- better than natural gas
• Renewable source of energy.
Biogas to BioCNG- Typical Plant Scheme
Biogas to BioCNG- Process Flow Diagram
Biogas to BioCNG- End-use Applications
Fuel Replacement
BioCNG
Vehicular Fuel- Fuel
Station
Local use
Grid Pipeline
Biogas to BioCNG- Case Study
IETL has designed, constructed and commissioned the first large scale Biogas
to BioCNG upgradation project for Spectrum Renewable Energy at Warana in
India on pressmud and distillery biogas.
• IETL has provided the entire Biogas Upgradation Plant consisting of H2S
cleaning and CO2 removal system
• Upgraded Biogas i.e. BioCNG contains more than 95% Methane, H2S less
than 5 ppm and moisture at -40o C DP
• This BioCNG will be used as vehicular fuel/LPG replacement
• The project status: Successfully commissioned
Biogas to BioCNG- Case Study
Sr.No.
Parameter
Raw Biogas
BioCNG
1
Quantity (SCMD)
20,000
12000
2
Pressure (bar(g))
0.25
7 -8
3
Methane (%)
60
95
4
Hydrogen Sulfide (ppm)
30,000
Less than 5 ppm
5
Carbon Dioxide (%)
35
5
6
Moisture(%)
2
- 40o C DP
First large-scale BioCNG plant in India
First large-scale BioCNG plant in India
First large-scale BioCNG plant in India
First large-scale BioCNG plant in India
Benchmarks- BioCNG/BioPower
STP
Capacity
Biogas
Generation
100 MLD
12,000 m3
BioPower BioCNG
Potential Potential
1 MW
7500 m3
Petrol
Equivalent
LPG
Equivalent
5000 liters
350 cylinders
SulfabactTM- Biological Sulfur
New formulation by IETL for development of activated biological sulfur as
vital “S” nutrient additive under the brand name SulfaBactTM (Pat pending)
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Advantages of SulfaBactTM:
Timely availability of needed sulfur nutrient to plants
Activity of soil microorganisms enhanced on soil application due to optimum
pH
No leaching out by rains, flooding as in sulfate fertilizers
Sulfur dispersion in soil very high and conversion very efficient due to colloidal
size of sulfur
Appropriate environment for microbes – slow release
All other pH dependant nutrients of soil slowly unlocked and made available
to plants.
Additional Services Offered
• OiI & Gas Processing Projects: IETL has the capability to provide EPC
services for small oil and natural gas processing projects. Our competitive
advantage lies in the ability to offer our customers support across all
phases of an asset, from conceptual design, technology, through
construction, operations, training, and where appropriate, co-investment.
• Engineered Skids:
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H2S Removal Skids
– BioskrubberTM biochemical system with recovery of high commercial value
biological sulfur SulfabactTM
– Absorbent-based systems to reduce the H2S to ppb level
– Membrane-based gas cleaning skids to remove CO2 and H2S from gas streams.
Additional Services
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Metering skids
IETL provides innovative and integrated fiscal/custody transfer metering skids for
oil & gas metering. IETL can build quality-engineered, pre-assembled and pretested modular systems fully integrated into a skid-mounted package.
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Chemical injection skids
IETL supplies pre-designed and packaged Chemical Injection Skids for a wide
range of liquid chemical injections.
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Multi-stage Orifice Assemblies
IETL has experience in design and supply of multi-stage orifice assemblies for
blow down application.
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Pressure Reducing Stations
IETL offers reliable pressure reducing stations for gas applications.
Key Clients
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Petrofac
One of the largest companies in Oil & Gas
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Kanoria Chemicals
Anchor client since 1998; continues to give us business
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India Glycols
One of the largest distilleries in Asia; makes MEG from alcohol
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RSGBL
India’s largest starch manufacturer
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Bajaj Hindustan
India’s largest sugar manufacturer
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Praj Industries
One of the largest ethanol plant manufacturers in the world
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United Spirits
One of the largest ethanol producers in the world
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Spectrum
Project development company for Biogas to Bio-CNG
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Green Elephant
German project developer for Biogas to Bio-CNG
Contact Us
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Write to us:
[email protected], www.ietl.in
• Call us:
+91 20 67257200, +91 20 25430107
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207, Siddharth Towers, Opp. Sangam Press, Kothrud, Pune-411029
Visit us:

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