Calibration Lab

Report
SAHIN ENGINE BEARINGS
2014
INTRODUCTION
 Şahin is the first and the only integrated engine bearing producer in Turkey
since 1955. Today the company has over a thousand bearing moulds, and
provides products for numerous petrol and and diesel engines worldwide.
Thanks to its experience and engineering know-how in the
industry, Şahin is able to meet new requirements and expand its
product range every growing year.
 It has been a supplier of leading OEM’s and serves both
domestic and world markets, a brand known for its quality,
reliability and extensive after-sales service.
SAHIN ENGINE BEARINGS
CORPORATE
VISION
Our vision is to become a
company which is a
certified designer and
manufacturer of engine
bearings for highperformance advanced
technology engines using
raw material produced in
our own plant.
SAHIN ENGINE BEARINGS
MISSION
Our mission, as a corporate
company, is to protect the
environment, stand up for local
and global values; to adopt a
strategy that renews itself, and is
outgoing and competitive; to
create common values for our
employees, customers, and
shareholders; to take Şahin to the
highest level as a reliable brand in
the market.
OBJECTIVES
Achieve the highest level of
customer satisfaction;
Achieve automotive strategy
certificate objectives;
Manufacture products with zero
fault within the concept of total
quality.
BRIEF HISTORY
 Established in 1955, specializing in the production of thick-wall bearings
 Signed license agreement with Glacier Metal Company in 1969 which lasted
for 20 years
 Thin-wall steel backed bearing production started in 1969
 Awarded with :
 ISO 9002 Quality Certificate (1994)
 QS-9000 (1999)
 ISOTS-16949 (2004)
 ISO 9001:2000 (2004)
 ISO 14001 (2005)
 OHSAS 18001:2007 (2013)
SAHIN ENGINE BEARINGS
HIGHLIGHTS
 60 years of experience and know-how
 Extensive after-sales service
 Established brand name
 In-house tool design and production
 In-house quality and product test labs
 In-house raw material technology
 In-house machinery design
 OE experience
 Focus on high quality and low ppm levels
SAHIN ENGINE BEARINGS
RECENT & PLANNED PROJECTS
COMPLETED PROJECTS
ONGOING PROJECTS
• Design and development of testing unit
• Automated system
• Enables performance assessment of new
products, maximum load, operating temp.
• Total Quality objectives initiated in production
• Capacity increase & renovation of flanged bearing line
• New MIBA line investment
• Increased capacity
• Wider range of bearings for different
applications including heavy-duty engines
• Barcode system launched in packing along with
hologram labeling
• Automation & renovation of the plating line
• Capacity is doubled
• Recipe variety increased
• Modernization of quality lab
• Launch of bimetal lead-copper strip plant
• Launch of new thrust washer line
SAHIN ENGINE BEARINGS
• Development of new materials and new coatings for
new generation engines
• Lead-free material and lead-free bearings
QUALITY CERTIFICATES
16949
14001
9001
18001
PRODUCT RANGE
PRODUCT
APPLICATIONS
BEARING RANGE
•
Passenger vehicles
•
Main bearings
•
LCV’s
•
Flanged bearings
•
Heavy trucks
•
Con- rod bearings
•
Tractors
•
Camshaft bushes
•
Industrial machinery
•
Con-rod bushes
•
Railway engines
•
Thrustwashers
•
Tanks
•
Marine vehicles
SAHIN ENGINE BEARINGS
PRODUCTION
 Production is carried out on 8.000 m2 covered and a total of 22.000 m2 area
 As a result of modernization projects our total capacity on three shifts is
currently as follows:
 Plain bearings (main and con-rod bearings): 23 million pcs/year
 Thrustwashers: 2.2 million pcs/year
 Bushes : 3.2 million pcs/year
 Flanged bearings: 345.000 pcs/year
 Total number of employees is 120
SAHIN ENGINE BEARINGS
MEASUREMENT LAB
Dimensional Measurement Lab

3D Measurement Device (DEA)

Coating Thickness Measurement Device / Magnetic ind.

Profile Projector

Roundness Measurement Device

Wall Thickness Measurement Device

Semi-height Measurement Device

Hardness Measurement

MicroVickers

Rockwell B/C

Surface Quality Measurement

Surface Roughness

Band Tensile Measurement

Tensile Test Device
SAHIN ENGINE BEARINGS
CHEMISTRY LAB

Determination of Ph


Determination of Sn,Cu,Fe,Ni,Zn on Al bearing material


Atomic Absorption Spectrometer / A.A.S method
Determination of Sn,Cu on overlay


Atomic Absorption Spectrometer / A.A.S method
Determination of Pb,Sn,Fe,Ni,Zn,Sb on Cu bearing material


pH meter / electrometric
Atomic Absorption Spectrometer / A.A.S method
Analysis of Fe, Al and Cu bearing material

Vacuum Optical Emission Spectrometer / optical emission
SAHIN ENGINE BEARINGS
TEST LAB
 Material fatigue and wear measurement
 Fatigue test machine
 Load vs time
 Torque vs time
 Top bearing temperature
 Bottom bearing temperature
 Oil temperature vs time
SAHIN ENGINE BEARINGS
OTHER LABS
Metallography Lab
 Examination of inner structure
 Cutting machine
 Polishing machine
 Microscope and PP10 Digital Camera System
Calibration Lab
 Calibration
 Semi-height measurement device (load cell)
SAHIN ENGINE BEARINGS
DIE & TOOL DESIGN WORKSHOP
 3 x Milling machine
 2 x Lathe
 2 x Surface grinding machine
 1 x Cylindrical grinding machine
 1 x Drilling machine
SAHIN ENGINE BEARINGS
CUSTOMERS
DOMESTIC
AFTERMARKET
OEM’S & OES’S
Past & Current:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Tofaş (Fiat)
Renault (Renault)
Uzel (Perkins)
Dacia Romania (Renault)
Vamo Bulgaria (Perkins)
Deutz Germany (Deutz)
Türk Traktör CNH (Fiat Tractor)
Tümosan (Fiat Tractor)
Ford (Ford)
Tofaş (Fiat)
Temsa (Mitsubishi)
Karsan (Peugeot)
Millat (Perkins)
AlghaziTractors (Fiat)
Motorsazan (Perkins)
SAHIN ENGINE BEARINGS
EXPORT AFTERMARKET
Around 60 nationwide dealers that
distribute our products to
retailers, workshops and services
for the following engine groups:
•
South America
•
Middle East
•
Europe
•
•
•
•
•
•
•
•
•
•
•
East Europe
•
North and South Africa
•
CIS Countries
Fiat-Renault-Peugeot
Far East Applications
Ford
Opel & VW
Cummins
Ford Tractor
Fiat Tractor
Perkins
John Deere
Valmet, Zetor
CONTACT DETAILS
ŞAHİN MOTOR YATAKLARI SAN. VE TIC. A.S.
FACTORY: KOCAELİ, TURKEY
PHONE: +90 (262) 653 33 61
FAX: +90 (262) 653 31 01
Web: www.sahin.com.tr
E-mail: [email protected]
Facebook: Sahin Engine Bearings
Twitter: @sahinmotor
Linked-in: Sahin Engine Bearings
SAHIN ENGINE BEARINGS

similar documents