2_QEIO Upgrade Legac..

Report
Legacy Hardware and Software
Upgrade Overview
Legacy Upgrade Agenda
• Hardware Upgrade Overview
20 minutes
• Legacy Application Import Tool
60 minutes
• Add Quantum Ethernet DIO drops
45 minutes
• Add new X80 Ethernet DIO drops
45 minutes
• LL984 Editor and Unity Overview
60 minutes
Customer Concerns
Wire and power systems last more than 50 years.
PLC’s last only 20 - 25 years, at best .
… if you don’t need to
Why re-wire?
Why re-program the software application ?
Your customers can achieve Risk Mitigation
through proven Upgrade Products and Tools
Purpose of the Upgrade Products and Tools.
To enable installed base users to…
... re-use existing Field Wiring while
upgrading to the latest Unity Quantum or M340
PLC’s
● No disturbing the existing field wiring
● Virtually eliminates wiring debug
● Update to the latest Quantum or M340 I/O
● Uses the same panel footprint and mounting
Purpose of the Upgrade Products and Tools.
To enable installed base users to…
…re-use
the LL984 application on the new
Unity Quantum or M340 platforms
● Upgrade the PLC to the Unity Quantum or M340
platform
● Import the 984 applications seamlessly into Unity
● Support the 984 instruction set
● Support the 984 execution behavior
● Create a 6th Editor in Unity, bringing the key
features of 984 programming into Unity Pro
Purpose of the Upgrade Products and Tools.
To enable installed base users to…
upgrade S908 RI/O to Ethernet RI/O while
maintaining the Quantum I/O.
Replace the existing Proprietary S908 RI/O
network with Deterministic Ethernet
communications.
Unique Value Propositions (UVPs)
.
Save prior manpower investment in wiring and debug
– existing I/O field wiring is not removed
Save prior Investment in 984 LL application development
– highly evolved applications are retained
No Risk Upgrade
– applications are imported versus converted
– greatly reduced commissioning
– Field Wiring is retained with the use of prewired cables
and
QWA’s (Quick Wiring Adaptors)
– limited wiring debug
Plant Operators/Maintenance use the same interface
– Unity 984LL editor has the same look and feel
(7 x 11 nodes)
– This means limited or no training
Future proof
– Unity Hardware
– Unity Software
– Ethernet RI/O and DI/O
Reduced cost of ownership
– Increased reliability & uptime
Hardware Upgrade Overview
Upgrading a Legacy I/O system to
Quantum or M340
•
•
•
•
•
200 Series to Quantum I/O Upgrade
500 Series to Quantum I/O Upgrade
800 Series to Quantum I/O Upgrade
SY/MAX to Quantum I/O Upgrade
 Hardware I/O Upgrade
 SY/MAX Software Conversion Service is
Available
Compact 984 to M340 I/O Upgrade
200 Series to Quantum I/O Upgrade
Before
After
• Module Upgrade to
Modicon® Quantum™ with:
– Rack Replacements
– Prewired Cable
Assemblies
• Quickly converts to
Quantum I/O without
disturbing field wiring
• Minimizes conversion time
per module
• Prewired Cable assemblies
are validated assuring no
wiring mistakes
• Uses the same panel
footprint and mounting
holes
200 Series to Quantum I/O Upgrade
Step 1
Remove modules
and field wiring
trough/ connector
assembly.
Step 2
Remove original
mounting assembly
and replace with
the new assembly.
Step 3
Install field wiring
trough/ connector
assembly and attach
prewired cable
assemblies.
Step 4
Install swing arm
assembly, install
modules and attach
prewired cable
connectors.
200 Series to Quantum I/O Upgrade
500 Series to Quantum I/O Upgrade
• Module Upgrade to
Modicon® Quantum™
with:
– Prewired Cable
Assemblies
• Quickly converts to
Quantum I/O without
disturbing field wiring
• Minimizes conversion time
per module
• Prewired Cable
assemblies are validated
assuring no wiring
mistakes
800 Series to Quantum I/O Upgrade
Before
● Module Upgrade to
Modicon® Quantum™
●
●
After
●
●
●
with:
– Rack Replacement with
Swing Arm Assembly
– Prewired Cable
Assemblies
Quickly converts to
Quantum I/O without
disturbing field wiring
Minimizes conversion time
per module
Prewired Cable assemblies
are validated assuring no
wiring mistakes
Uses the same panel
footprint and mounting
holes
Four step process (similar to
the 200 Series I/O Upgrade)
that is completed in minutes
instead of hours
SY/MAX to Quantum I/O Upgrade
Quick Wiring Adapters (QWA)
Before
After
● QWA connects directly to
SY/MAX terminal blocks
● Quickly converts to
Quantum I/O without
disturbing field wiring
● Minimizes conversion
time per module
● QWA circuit boards are
validated assuring no
wiring mistakes
SY/MAX to Quantum I/O Upgrade
SY/MAX Software Conversion Service
The Software Conversion is a “Pay For” service:
• It is an Automated Tool which:
– Minimizes error versus manual conversion.
– Minimizes the cost of the conversion.
• All SY/Max Remote I/O can be run under Unity.
– Exchange the processor to Quantum and keep all I/O.
• SY/Max instructions are converted to native Unity code.
• Convert to M340!
– Less expensive I/O.
• Documentation is converted
– Easier for operators.
• Same look and feel
– Easier on operators.
Compact 984 to M340 I/O Upgrade
Quick Wiring Adapters (QWA’s)
Before
● QWA’s connect Compact
terminal blocks directly to
M340 modules
● Quickly converts to M340
I/O without disturbing field
wiring
After
● Minimizes conversion time
per module
● QWA circuit boards are
validated assuring no
wiring mistakes
Compact to M340 I/O Upgrade
What are the UVPs of these Products and Tools?
Minimize your Upgrade Risk by:
• Significantly minimizing downtime during Upgrade.
• Upgrading to Quantum I/O
–
Without field wiring changes
–
Without panel modifications
• Upgrading Compact to M340
–
Without field wiring changes
–
Without panel modifications
• Validated Pre Assembled cable harnesses and QWA’s
–
Eliminates field wiring issues between the original field connector and
new I/O module.
Legacy Upgrade Agenda
• Hardware Upgrade Overview
20 minutes
• Legacy Application Import Tool
60 minutes
• Add Quantum Ethernet DIO drops
45 minutes
• Add new X80 Ethernet DIO drops
45 minutes
• LL984 Editor and Unity Overview
60 minutes

similar documents