Company Profile - Gunung Steel Group

Report
Cikarang, Indonesia
STRICTLY CONFIDENTIAL
GSG Head Office
COMPANY PROFILE
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
2
Company Profile
GSG Location :
 The project is strategically located, close to GSG existing steelmaking facilities, supporting utilities and infrastructure:
1. Ease of hot metal transportation.
2. Available power transmission, water distribution and access road
3. Direct access to harbor using existing rail road and free way..
 GSG Location Coordinates: 6°16'45"S - 107°6'55"E (Click here to view detail from internet),
Location
Project BF
Employee
Housing (Mess)
GG2
To Jakarta
到雅加达
GG1
JABABEKA
高速入口
To Cikampek
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
3
Company Profile
Gunung Steel Group established in 1986
The first company to manufacture structural steel products in Southeast Asia
The largest private steel manufacturer in Indonesia
Office & Factory are located at Cibitung - Cikarang on an industrial area spanning over 200
hectares
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
4
Company Profile
Vision & Mission :
Vision:
Contributes to infrastructure development in Indonesia.
Mission:
Focus on innovation, efficiency, productivity, quality products and services, and
to ensure customer satisfaction with the latest technology.
Human capital development through entrepreneurship management.
Sustainability through implementation of corporate social responsibility.
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
5
Company Profile
Companies incorporated in Gunung Steel Group :
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Established 1978 in Medan – Sumatera Utara
Main Products : Rod, Bar & Wire
Plant Capacity : 120.000 tons/year
Market leader Hot Rolled Steel Bar in Medan
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Established 1986 in Cibitung – Cikarang
Main Products : H-Beam, IWF & Angle
EAF Plant Capacity : 1.000.000 tons/year
Beam Plant Capacity : 400.000 tons/year
1st Hot Roll Beam manufacturer in South East Asia
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Established 1997 in Cibitung – Cikarang
Main Products : Galvanizing
Plant Capacity : 40.000 tons/year
Largest Hot Dip Galvanizing Plant in Indonesia
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Established 2000 in Cibitung – Cikarang
Main Products : Plate, HRC, CRC, Pipe, Rod & Bar
Plant Capacity : 900.000 tons/year
Market leader of Quarto Plate in Indonesia
Summary of Our Plant Capacity:
• Crude production
– 1 million tons/year
• Rolling Mill production – 1.50 million tons/year
• Service production
– 40,000 tons/year
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
6
Company Profile
GSG Structure :
Commercial / Sales
BOC
Procurement &
Logistic
Corporate Planning
HCD
Internal Audit
BOD
Finance & IT
Production &
Support
SNP
Property
Development &
Operation
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
7
Company Profile
Our Integrated Production Process
MINING &
BENEFICIATION
IRON MAKING
STEEL MAKING
CONTINUOUS CASTING
ROLLING
MAIN PRODUCTS
Rall, Sheet Pile
Section Mill
Shape
IWF, H-Beam
Bar
Wire Rod
Wire Rod Mill
Billet
Iron Ore
Hot
Direct
Rolling
(HDR)
Plate
Plate Mill
Hot Rolled Coil
& Sheet
Bloom
Hot Strip Steckel Mill
Sintered Ore
Coke
Basic Oxygen Furnace
(BOF)
Blast Furnace
(BF)
Slab
Cold Rolling Tandem Mill
Beam Blank
Welded Pipe Mill
Limestone
Scrap
Electric Arc Furnace
(EAF)
Reheating Furnace
Seamless Pipe Mill
Notes(备注) :
• Word with Black color means available and have been produced. (黑色字体表示现已有的设备及产品)
• Word with Blue color means projects still on progress. (蓝色字体表示正在启动的项目)
• Word with Green Color means Future Plan projects. (绿色字体表示将来准备要做的项目)
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
8
Project Scope of Work
Iron Making & Steel Making Workflow :
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
9
Company Profile
Production Workflow – Steel Making
GSG Product :
BEAM BLANK
BLOOM
BILLET
SCRAP CHARGING
ELECTRIC ARC FURNACE
Stock Scrap
- Eaf
- Landle
- Tundish
- CCM
CONTINUOUS
CASTING MACHINE
SLAB
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
10
Production Workflow – Steel Making
PT. Gunung Garuda
100 x 100 mm
350 x 350 mm
Queen
Cross
IWF
Cell
Form
H-BEAM
IWF/H-BEAM
SSC / PREFABRICATION
BEAM
BLANK
HOT
ROLLING
MILL
BLOOM
- Reheating Furnace
- Break Down
- Rolling Stand
- Hot Saw
- Cooling Bed
- Straightening
- Stock Yard
Honey
Comb
T-Beam
SSC
MACHINE
ASSEMBLY/
WELDING
(WORKSHOP)
- Setting
- Welding
- Finishing
- Painting
STEEL STRUCTURE / APPLICATION
150 x 750 mm
600 x 300 mm
King
Cross
ANGLE
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
11
Production Workflow – Steel Making
PT. Gunung Raja Paksi
SAGROD
BILLET
- Reheating Furnace
- Break Down
- Rolling Stand
- Hot Saw
- Cooling Bed
- Straightening
- Stock Yard
ANCHOR BOLT
BOLT & NUT
ROUND BAR
DEFORM BAR
FLAT BAR
BAR CUTTING
& BENDING
RED DRAWING
MACHINE
KAWAT
PAKU
MACHINE PRODUCT NAIL
NAILS/
PAKU
BARB WIRE
MACHINE
GALVANIZED
MACHINE
KAWAT
HITAM
KAWAT LICIN
KAWAT BETON
WIRE ROD
STRAIGHTENING
MACHINE
MACHINE BAR
BENDING/CUTTING
KAWAT
HITAM
HIGH
STRENGTH
STRAIGHTENING
Ø4 - Ø10 mm
MESH WELDING
MACHINE
BESI BETON
Ø5.5 - Ø12 mm
BESI BETON
Ø4 - Ø10 mm
BARBED
WIRE
STEEL STRUCTURE / APPLICATION
HOT
ROLLING
MILL
STIRRUP
Ø5.5 – Ø16 mm
COLUMN PRACTICE
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
12
Production Workflow – Steel Making
PT. Gunung Raja Paksi
U O E PIPE MACHINE
SQUARE PIPE
- Drilling
- Cutting
- Bending
- Punching
- Notching
- Shot Blasting
- Marking
- Painting dll
SQUARE & RECTANGULAR
RECTANGULAR PIPE
HOT
ROLLING
MILL
PLATE
STRAIGHTENING
CUTTING
MACHINE
SLAB
MACHINE SSC
CUT TO LENGTH/
SHAPE
SSC
PLATE
- Setting
- Welding
- Finishing
- Painting
HRC
PLAIN
HOT
ROLLED
COIL
ASSEMBLING
WELDING
SLITTING MACHINE
ROLL FORMING
MACHINE
COIL AFTER
SLITTING
ERW PIPE
MACHINE
PIPE
MILL
SPIRAL PIPE
MACHINE
COLD
ROLLING
MILL
CRC SHEET
TUBE
ERW PIPE
COATED
STEEL COIL
CAPING
TRIM
FLAHING
FOLDING
MACHINE
COLD ROLLED
COIL
HRC CHECKERED
TUBE MILL
SIPRAL PIPE
STEEL STRUCTURE / APPLICATION
WIDE
PLATE
GI SHEET
MILL
STRAIGHTENING
CUTTING
MACHINE
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
GALVANIZED
STEEL COIL
CHECKERED PLATE
CONTINUOS
COATING
LINES
THIN
COATED
STEEL
COIL
ROLL FORMING
MACHINE
FLOOR DECK
ROOF SHEETING
WALL SHEETING
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Company Profile
Key Milestone
Gunung Steel Group
and PT. Gunung
Garuda was
established
1978 1986
PT. Gunung Gahapi
Sakti is a merger
company of PT.
Gunung Gahapi and
PT. Gunung Sakti.
Both companies are
located in the same
compound in Medan.
PT. Bukit Terang
Paksi Galvanizing,
was established in
early 1997, to fulfill
demand for
galvanizing services.
1992
SSC (Steel
Service Center)
was established
on 1992 to serve
the customer in
Pre-Fabricated
Steel Structure
providing.
PT. Gunung Gahapi
Bahara (GGB) was
established in 1998
due strong demand
for high quality
steel construction
accessories in
Indonesia
1997 1998
ESC (Engineering
Service Center)
department was
established on
1997 to serve
the customer in
Pre-Fabricated
Steel Structure
providing
FSC (Forming
Service Center)
was established
on 2000 to serve
the customer in
Beveling, Cut to
Length, Drilling,
Forming,
Punching,
Stamping.
2000
PT. Gunung Raja
Paksi
commissioned
its first hot
rolled steel plate
in the last
quarter of the
year 2000.
BSC (Bar
Service Center)
was
established on
2001 to serve
the customer
in Bending, Cut
to Length,
Threading,
Welding.
2001
PSC (Plate
Service Center)
was
established on
2001 to serve
the customer
in Cut to Shape
and Plate Line.
2002
PT. Gunung
Gahapi Bahara
was merger to
PT. Gunung
Raja Paksi.
2010
CSC (Coil Service
Center) was
established on
2002 to serve
the customer in
Cut to Length,
Leveling, Skin
Pass, Slitting.
An integrated steel company with dominant domestic market position in the industry
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
14
Company Profile
Certifications :
Quality
ISO 9001 :2008
ABS – QAP
SNI
Environment
ISO 14001:2004
Safety
OHSAS 18001:2007
Established Global Standard Management
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
15
Company Profile
GSG Facilities :
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Employees Housing
Office
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Sport Hall
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Meeting Room
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Copyrights © Gunung Steel Group 2009. All rights reserved. Confidential
Bank & ATM
Mosque
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Health & Medical
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Security
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Company Profile
GSG Mill & Factory :
 Control Room
 Steel Service Center
 Electric Arc Furnace
 Plate Mill
 Galvanizing
 Wire Stock
 Steel Plate
 Steel Pipe
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
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DISCLAIMER

This presentation has been prepared by Gunung Steel Group for informational purposes, and may contain projections and
forward looking statements that reflect the Company’s current views with respect to future events and financial performance.
These views are based on current assumptions which are subject to various risks and which may change over time. No
assurance can be given that future events will occur, that projections will be achieved, or that the Company’s assumptions are
correct. Actual results may differ materially from those projected.

Opinions expressed herein reflect the judgment of the Company as of the date of this presentation and may be subject to
change without notice if the Company becomes aware of any information, whether specific to the Company, its business, or in
general, which may have a material impact on any such opinions.

The Company will not be responsible for any consequences resulting from the use of this presentation as well as the reliance
upon any opinion or statement contained herein or for any omission.

This presentation is confidential and may not be reproduced (in whole or in part) nor summarized or distributed without the
prior written permission of the Company. The recipient(s) of this report agree(s) to keep its content strictly confidential and
undertake(s) not to disclose the information contained herein to any person without the Company’s prior permission.

This presentation does not constitute or form part of any opinion on any advice to sell, or any solicitation of any offer to
purchase or subscribe for, any shares nor shall it or any part of it nor the fact of its presentation form the basis of, or be relied
upon in connection with, any contract or investment decision.
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
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