Speed and Position Encoder Solutions for the Mining Industry

Report
Speed and Position Encoder Solutions
for the Mining Industry
Speed and Position Encoder Solutions for the Mining Industry
Topics
- Company introduction
- Product overview
- Incremental encoders
- Electronic overspeed switch
- Absolute encoders
- Unit-One
- Magnetic encoder system MAG
- Fibre Optics
- Drive Solutions, Mobile Systems,
Power Generation, Energy Container
- Summary
www.huebner-giessen.com
Slide 2
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Year of foundation:
Employees:
Sales:
Direct Export:
Subsidiary:
International Representatives:
Quality Management System:
www.huebner-giessen.com
1934
95
14 M EUR
65%
USA
42 world-wide
DIN EN ISO 9001:2008
Slide 3
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Business Units
SENSORIK
ENERGY and DRIVE SYSTEMS
• Analogue, incremental and absolute
encoder systems
• Electrical overspeed switches
• Universal encoder systems
• Electronics/modules
• Fibre optics systems
• Magnetic encoder systems
• Accessories
• Couplings
• Construction and services
• Installation support
• Special machines for battery
voltage
• Development, manufacturing, sales
of motors and generators
• Generators for wind- and water
power stations
• Test stands
• Power generation-,
energy storage- and
energy management systems
• Power- and control electronics
• EnergyContainer
www.huebner-giessen.com
Slide 4
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Industries
Others 10%
Crane 20%
Metals 45%
Mining 25%
www.huebner-giessen.com
Slide 5
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Product program of Huebner Giessen
BU Sensorik
Speed detection – position detection
over speed monitoring – encoder solutions
• Incremental encoders
• Absolute encoders
• Universal encoder U-ONE®
• Magnetic encoder MAG
• Electronic overspeed switch
• DC-Tachometer
• Fibre optics and electronical
components
• Mechanical adapters and couplings
www.huebner-giessen.com
Slide 6
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Incremental encoder series FG / FGH
•
•
•
•
•
Pulse rates up to 1 million
Redundant version
Stainless steel shaft
Protection class up to IP67
Temperature range -50°C to 100°C
• HTL/TTL output
• 4 – 20 mA
• Fibre Optics
www.huebner-giessen.com
Slide 7
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Incremental encoder series FG / FGH
For machine up to 150 mm
• FGH 40
• FGH 6
• FGH 8
• FGH 14
www.huebner-giessen.com
Slide 8
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Incremental
Incrementalencoder
encoderseries
seriesFG
FG/ /FGH
FGH
Application
- Conveyors (motor, gear box, pulley)
- Crusher
- Shovels
- Bucket wheel excavators
- Stacker/Reclaimer
- Draglines
- Car dumper
- Underground mining
- Drilling rigs
speed feedback and slip monitoring
www.huebner-giessen.com
Slide 9
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Open-pit mining
Installation: China
Conveyor systems
Incremental encoder for
measurement of:
- Speed
- Overspeed
- Underspeed
- Belt tension
Degree of protection: IP 67
Encoder type FG 40
www.huebner-giessen.com
Slide 10
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Open-pit mining
Installation: Canada
Belt station
Incremental encoder for
measurement of:
- Speed
- Overspeed
- Underspeed
- Belt tension
Temperature: - 50 ... + 40 °C
Degree of protection: IP 66
Encoder type FG 4 K
www.huebner-giessen.com
Slide 11
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Open-pit mining
Installation: Germany
Bucket-wheel excavator
High-resolution
incremental encoder
with 1 Mio ppr
for precise control of
extremely low speeds
(stone recognition)
Encoder type FG 40 K
www.huebner-giessen.com
Slide 12
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Open-pit mining
Opencast
mining
Installed encoder types on shovel (excavator)
Swing: encoder FGH 14
Hoist: encoder FGH 14
Propel (traction): encoder FGH 40 K
www.huebner-giessen.com
Crowd: encoder FGH 14
Slide 13
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Material handling
Installation: India
Wagon tippler
for unloading of bulk
material
Absolute encoder with
DeviceNet® interface on
special bearing block, incl.
double coupling type HKD 5
for positioning
Absolute encoder
type AMN 58
www.huebner-giessen.com
Slide 14
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Underground mining
Installation: Germany
Hoist (winder) drum
Hollow shaft encoder in
redundant version with
attached electronic
overspeed switch
for speed and overspeed
control
Encoder assembly type
FGH 6 KK with EGS 4 K
www.huebner-giessen.com
Slide 15
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Underground mining
Installation: Germany
Deflection sheave
DC Tacho-generator with two
incremental encoders in
redundant version each
(totally 4 systems)
for speed and overspeed
control
Assembly type
TDP 1,2 + FG 4 KK + FG 4 KK
www.huebner-giessen.com
Slide 16
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Underground mining
Installation: Germany
Deflection sheave
Incremental encoder in
redundant version with
EMI-proof fiber optic signal
transmission
for speed and overspeed
control
Encoder type FG 4 LL
www.huebner-giessen.com
Slide 17
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Electronic overspeed switch EGS® 40/41
EGS® 41 SIL 2 certified acc. to IEC 61508 and PLd acc. to ISO EN 13849-1
programmable, 2 independent switches, speed range from 0,5 rpm
www.huebner-giessen.com
Slide 18
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Electronic overspeed switch EGS®® 40/41
® 41 SIL 2 certified
Electronic
overspeed
EGS
acc. to IEC switch
61508 andEGS
PLd acc.40/41
to ISO EN 13849-1
EGS® 41 SIL 2 certified acc. to IEC 61508 and PLd acc. to ISO EN 13849-1
Application
- Conveyors
- Down-Hill conveyors
- Hoist systems
- Ship Loader
Overspeed and underspeed monitoring
www.huebner-giessen.com
Slide 19
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Open-pit mining
Installation: Germany
Bucket-wheel excavator
Programmable electronic
overspeed switch for hoist
applications with high safety
requirements.
Installed on equipment
systems in brown coal mining
Electronic overspeed switch
type EGS 4 K
www.huebner-giessen.com
Slide 20
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Open-pit mining
Installation: Germany
Bucket-wheel excavator
High-resolution
incremental encoder
with 1 Mio ppr
for precise control of
extremely low speeds
(stone recognition)
Encoder type FG 40 K
www.huebner-giessen.com
Slide 21
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Absolute Encoder
Optional with SIL/Ple-certification
Interfaces
www.huebner-giessen.com
Slide 22
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SSI
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ProfiBus
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CanBus
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ProfiNet
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ProfiSafe
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4 – 20 mA
-
others
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Absolute Absolute
Encoder
Encoder
Application
- Shovels
- Draglines
- Conveyor
- Ship Loader
Positioning
www.huebner-giessen.com
Slide 23
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Open-pit mining
Installation: China
Walking dragline
Incremental encoder FG 4 K
with special bearing block
and absolute encoder AMP
www.huebner-giessen.com
Slide 24
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Universal Encoder U-ONE®
One device for
• Speed
• Over speed
• Position
• Additional function
www.huebner-giessen.com
Slide 25
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Universal Encoder U-ONE®
Decoder
UO-EM-D2
Absolute output
CANBus UO-EM-AMC
Switch board
2 Fiber optics
Incremental output
UO-EM-FG
U-ONE UOM 4 L-1212
www.huebner-giessen.com
Absolute output
PROFIBus
UO-EM-AMP
Over speed 0,63 – 4800 rpm
UO-EM-EGS4
Slide 26
Electr. Cam Limit
Switch UO-EM-ERC
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Drilling Rig
U-ONE System onto GE-MOTOR: Mud Pumps
Temperature range -50°C up to +85°C
www.huebner-giessen.com
Slide 27
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Magnetic encoder system MAG
for speed and position
Features and advantages
• For diameters up to 1300 mm
• Width smaller 50 mm
• No ball bearings
• Customize solution
• Option: split design
www.huebner-giessen.com
Slide 28
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
MAG function principle
Scanning Head IP 66 (IP 68)
Scanning Head Fixing
Basic Channel
90° Channel
Inverted Signals
Pole Wheel
Marker Pulse
Motor Shaft
Magnetic Track Protection
www.huebner-giessen.com
Slide 29
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Series MAG:integrated fiber optic transmitter
www.huebner-giessen.com
Slide 30
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Series MAG: new absolute encoders with different interfaces
13 up to 16 bit
• SSI
• EtherCAT
• Parallel
• Profinet
• Profibus
• DeviceNet
All sizes from ø 50 mm
up to ø 1400 mm
Option: split ring design
www.huebner-giessen.com
Slide 31
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Series MAG: new MiniMAG with inkremental output
• ø 50 ... 100 mm
• up to 2048 pulses
• option: marker pulse
www.huebner-giessen.com
Slide 32
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Magnetic encoder system MAG
Application
- Conveyors (motor, gear box, pulley)
- Crusher
- Shovels
- Bucket wheel excavators
- Stacker/Reclaimer
- Draglines
- Car dumper
- Underground mining
- Drilling rigs
Speed, positioning and speed monitoring
www.huebner-giessen.com
Slide 33
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Fiber optics components
with integrated cable monitoring
www.huebner-giessen.com
Slide 34
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Fiber optics components
Incremental encoder with integrated transmitter
Fiber optics decoder
with 2 output blocks
HTL and/or TTL
Incremental encoder with fiber
optics connection
Copper cable
Fiber optics
For all series available
www.huebner-giessen.com
Slide 35
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Separate Fiber Optics Components
Copper cable
Fiber optics transmitter
for switch boards
Fiber optics decoder
with 2 output blocks
HTL and/or TTL
Copper cable
Fiber optics
Incremental encoder with
electrical signal transmission
Fiber optics transmitter protection class IP66
www.huebner-giessen.com
Slide 36
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Separate Fiber Optics Components
Copper cable
Fiber cable transmitter
for switch boards
Fiber optics cable
Fiber optics decoder
with 2 output blocks
HTL and/or TTL
Copper cable
Incremental encoder with
electrical signal transmission
Fiber optics transmitter protection class IP66
www.huebner-giessen.com
Slide 37
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Product program Huebner Giessen
Energy and Drive Systems
Drive Solutions, Mobile Systems, Power Generation
•
•
•
•
DC motors
Synchronous-servo motors
Generators
EnergyContainer
www.huebner-giessen.com
Slide 38
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
EnergyContainer® 24kVA
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•
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•
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20 ft. ISO container
20 kVA diesel generator
1.000 liters tank capacity
5 kW wind turbine
8.1 kWp photovoltaic-system
1200 Ah / 52 kWh battery capacity
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overall weight about 14 t
output voltage 230 / 400 V / 50 Hz
high efficiency with multichannel
inverter
optimized energy management
system
www.huebner-giessen.com
Slide 39
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
EnergyContainer® 24kVA
Application
• Remote locations
• Pump stations
• Monitoring
• Emergency
www.huebner-giessen.com
Slide 40
© 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry
Made in Germany
• Development
• Construction
• Production
www.huebner-giessen.com
Slide 41
© 2014 Johannes Huebner GmbH, Giessen - Germany
Frank Tscherney
+49 641 / 79 69 -21
[email protected]

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