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SHANXI JINRUI HIGH PRESSURE RINGS CO. LTD.
Shanxi Jinrui
Quality
China
Malaisia
Technology
Customer Service
INDEX
History
Company profile
Certification
Production process overview
Main Equipment
Company presence
Company culture
Service
Logistics
HISTORY
First Ring Rolling
machine invested
2nd 5M Ring
Roller invested
5,000T Press
machine
R&D Center
founded
6.3M Ring Roller
machine invested
Nominated as
drafting Member
of China Wind
Tower flange
standard
Technology break
though for wind
flange
1997
2001
ISO 9001
Wind Tower
flange exported to
USA
2004
Obained
European Union
CPD certification
Obtain Vestas
Approval as
Global supplier
Obtain BV
certification
2006
2nd Heat
treatment
workshop
invested
Approved supplier
for Thyssenkrupp,
(Rothe Erde)
2007
2009
Obain National
High TechEnterprise
Certification
Obtain 3 Patents
in Forging
Company
credited rating as
AAA
2010
2011
Obtained
European PED
certification
R&D Center
founded
Technology break
though for wind
flange
2012
COMPANY PROFILE
GENERAL
Owned: Private owned
Assets 2012 (CNY):
Total 316 M, Fixed 206 M, Current 110 M
Employees: 350
Factory area:
Total 90,000 M², under roof 30,000 M²
COMPANY PROFILE
SALES
Total in Sets
Jinrui Supplied (Sets)
Description
2005
2006
2007
2008
2009
2010
2011
2012
China Installed Wind Turbines (MW)
507
1.288
3.310
6.150
13.800
18.928
17.631
13.750
China Installed Wind Turbine (Set)
592
1.145
3.155
5.130
10.129
12.904
11.409
9.100
Jinrui Pupplied Flanges (Set)
169
597
1.580
1.683
1.930
2.524
2.363
1.857
29 %
41 %
50 %
33 %
19 %
20 %
21 %
20 %
Market Share (%)
COMPANY PROFILE
CUSTOMER OVERVIEW
Customer
2009
2010
2011
2012
Sinovel
647
171
252
199
Goldwind
553
674
345
452
Shanghai Electric
15
80
235
69
Windey
46
3
44
17
136
663
398
168
Ming Yang
33
216
137
296
WEMC Windpower
50
50
99
26
Dong Fang Turbine
196
345
110
135
United Power
Gamesa
50
GE
22
83
Vestas
17
2
Other
254
300
610
476
Total Sets Supplied
1.930
2.524
2.363
1.857
Jinrui supplied 58 sets to Vestas Americas in 2006
CERTIFICATION
Certified, by TUV Rheinland, in
Certified Quality Assurance
China Classification Society
accordance to ISO9001:2008,
System for Manufacturer of
Certification for Ring Forging &
ISO 14001:2004 + Cor. 1:2009,
materials acc. to Directive
Wind Tower Flange
and BS OHSAS 18001:2007
97/23/EC
CERTIFICATION
Power (Beijing) Production
Declaration of Conformity for
Approved by Vestas on
Certifications for Wind Flange
Construction Product In
December of 2012, for forging,
(Tower, Bearing, Gears)
accordance with Constructive
testing and machining of
Product Directive 89/106/EEC,
flanges for wind turbines with
amended by Council
the use of material S355 NL
Directive 93/68/EEC of 22 July
1993
(CE certificate)
PRODUCTION PROCESS OVERVIEW
Raw Material Cutting
Heating
Heat Treatment
Machining
Drilling
Packing
Pressing
Mechanical Testing
Ring Rolling
UT
MAIN EQUIPMENT
Press machines
Equip Name
Model
Quantity
Main Data
Press Machine
THP10-6000
1
Pressure 6000t/work piece 30t
Press Machine
Y32-5000
1
Pressure 5000t/work piece 15t
MAIN EQUIPMENT
Ring roller
Equip Name
Model
Quantity
Main Data
Digital Control
Ring Roller
D53-5000X500
1
Outer Diameter:5000mm, Height:500mm,
Weight:≤5T, Pressure:200T
Digital Control
Ring Roller
D53K-6300X1000
1
Outer Diameter:6300mm, Height:1000mm,
Weight: ≤ 18T, Pressure:500T
MAIN EQUIPMENT
Heat treatment furnaces
ASM2750 E
SAT & TUS
Equip Name
Quantity
Size
DANYANG ELECTRIC
1
Ø6.0m x 1.6m
DANYANG ELECTRIC
1
Ø7.0m x 1.6m
DANYANG ELECTRIC
4
Ø5.2m x 1.6m
DANYANG ELECTRIC
2
Ø4.5m x 1.6m
DANYANG ELECTRIC
1
Ø5.0m x 1.2m
DANYANG ELECTRIC
1
Ø2.8m x 2.0m
1
DANYANG ELECTRIC
1
Ø3.9m x 1.2m
1
DANYANG ELECTRIC
1
Ø3.4m x 1.2m
DANYANG ELECTRIC
1
Ø4.8m x 1.2m
Total
13
1
3
MAIN EQUIPMENT
Lathe & Double end
Drilling
Equip name
Type
Size
Quantity
Equip name
LDCK5250
CNC Vertical
φ5000×1000×30t
24
PHD5050
CQK5240
CNC Vertical
φ4000×1600×10t
13
CQK5850
CNC Vertical
φ5000×1400×32t
CDCK5165
CNC Vertical
φ6500×1000×30t
Total
Type
Size
Quantity
Double end
CNC Drilling
OD 5000/hole
diameter φ40
4
PHD4040
Double end
CNC Drilling
OD 4000/hole
diameter φ40
1
2
DM5000/2B
Double end
CNC Drilling
OD 5000/hole
diameter φ60
1
4
DM6000/2B
Double end
CNC Drilling
OD 6000/hole
diameter φ70
1
43
Total
7
MAIN EQUIPMENT
Laboratory
Equip name
Type
Spectrometer
PDA7000
Infrared carbon sulfur
analyzer
HW-2000
Microscope
XD-2
Universal tensile testing
machine
Specification
Number of elements max 32
Quantity
1
Measuring range C:0.00001-99.999%
;S:0.00001-99.999%
1
Magnification: objective lens PC10XPC100X;ocular lens PC10X、PC12.5X
1
WEW-300B
Max test force (KN):300;
Tensile chuck spacing 800;Circular
clamp diameter:φ10-32
1
Universal tensile testing
machine
WDW-200E
Max test force(KN):200;Tensile chuck
spacing 600
1
Impact tester
JBD-300B
Min temperature-60℃,Max impact
energy 300J
2
Specimen V-notch
projector for Impact
Testing
CST-50
1
Brinell hardness tester
HB-3000B
1
COMPANY PRESENCE
Head Office
No.5 Xinfu Road, East of Dingxiang County
Shanxi Province, China P.C 035400
Tel: +86 350 6025002, Fax: +86 350
6026683
E:mail: [email protected], Website: www.sxjr.cc
Beijing Office
No.59 Chaibang Hutong,
Room 109 Jiaxin Office Building,
Dongcheng District, Beijing, China P.C 100011
Tel: +86 10 84120582, Fax: +86 84120582
E:mail: [email protected]
Europe office
TD Procurement A/S, Denmark
Tel: +452368 2816
E:mail: [email protected]
COMPANY CULTURE
• Global recognition
• Exceed Customer Expectations
• Technology Driven
• Quality Assurance
• Safety
• Continuous Improvements
SERVICE
• Worldwide door to door service
• 24 hour availability
• Technical support
• On time delivery
LOGISTICS
Capacity:
For small orders, within 10set, from PO Acknowledgement to Exworks 14days
For bigger orders, 25 sets, from PO Acknowledgement to Exworks 25days
Delivery:
To port:
–
–
–
1 Day to Tianjin Port
1.5 Day to Qingdao Port
1.5 Days to Shanghai Port
To destination (e.g.):
–
–
Melbourne, Victoria, Australia - 20 Days
Rotterdam, Hamburg, Europe - 30 Days
From the management:
“Exceeding customer requirements is our
target, continuous improvement our
principal and your satisfaction our success
story.”
You are welcome to our company
Shanxi Jinrui High Pressure Rings Co. Ltd

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