HELLER Group - AHK Serbien

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HELLER Group
Solutions worldwide.
The HELLER Group: solutions worldwide
HELLER in a nutshell
 Major global supplier of metal cutting
solutions
 Founded in: 1894
 Turnover 2013: 533 m. EUR
 Employees wordwide: 2.500
 Subsidiaries in Europe, North and
South America and Asia
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
History: milestones in mechanical engineering since 1894
From craftsman's business to globally operating group of companies
From bench vice production to highly flexible manufacturing system
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Staff: the key to our success
Employees 2012: 2,450
 Sales
100
 Application & Engineering
500
 Production & Logistics
950
 Service
500
 Administration & IT
250
Total no. of employees
 Trainees
Gebr. Heller Maschinenfabrik GmbH
2,300
150
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The HELLER Group: solutions worldwide
HELLER production network: quality „Made by HELLER“
5 production plants in Europe, America und Asia
USA
Troy, MI
Gebr. Heller Maschinenfabrik GmbH
BRAZIL
Sorocaba
ENGLAND
Redditch
Germany
Nürtingen
CHINA
Changzhou
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The HELLER Group: solutions worldwide
Customer proximity
30 sales and service bases worldwide
USA
Troy, MI
MEXICO
Queretaro
BRAZIL
Sorocaba
BeloHorizonte
Gravataí
Joinville
Gebr. Heller Maschinenfabrik GmbH
GERMANY
Nürtingen
Goslar
Hattingen
Kirchheim
Nuremberg
Saarbrücken
Salem
UNITED
KINGDOM
Redditch
FRANCE
Paris
ITALY
Verona
RUSSIA
Yekaterinburg
SWEDEN
Värnamo
SWITZERLAND
Niederbüren
SLOVAKIA
Vráble
SPAIN
Barcelona
CHINA
Beijing
Changzhou
Changchun
Shanghai
Chongqing
Nanning
INDIA
Pune
SINGAPORE
Singapore
THAILAND
Bangkok
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The HELLER Group: solutions worldwide
Systematic expansion of the product portfolio
H 2000
H 4000
H 4500
H 5000
H series: 4-axis machining centres with pallet changer
H 6000
H 8000
H 10000
H 12000
H 14000
FP 2000
FP 4000
FT/FP 6000
FT/FP 8000
FP 10000
FP 14000
F series: 5-axis machining centres equipped with pallet changer (FP) or in table design (FT)
CP 2000
CP 4000
CP 6000
CP 8000
C series: 5-axis mill/turning centres with pallet changer
RFK
DRZ
RFK/RFN/DRZ series
Gebr. Heller Maschinenfabrik GmbH
RFN
CP 10000
H 12000
H 14000
CBC
TRS 4000
MPC 400
VKM (Wenzler)
MC 20
MC series: 4- & 5-axis modules TRS/MPC/VKM series: special-purpose solutions
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The HELLER Group: solutions worldwide
Systematic expansion of the product portfolio
H 2000
H 4000
H 4500
H 5000
H series: 4-axis machining centres with pallet changer
H 6000
H 8000
H 10000
H 12000
 Work area [mm]
630/630/630
up to
2.400/1.600/1.600
 Pallet size [mm]
400 x 500
up to
1.000 x 1.000
 Clamping weight [kg]
1.000
up to
8.000
 Spindle rating [kW]*
38
up to
60
 Spindle torque [Nm]*
242
up to
2.292
H 14000
* S6/40%
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Systematic expansion of the product portfolio
FP 2000
FP 4000
FT/FP 6000
FT/FP 8000
FP 10000
FP 14000
F series: 5-axis machining centres equipped with pallet changer (FP) or in table design (FT)
 Work area [mm]
800/630/875
up to
2.400 x 1.600 x 1.600
 Pallet size [mm]
400 x 500
up to
1.000 x 1.000
 Clamping weight [kg]
800
up to
4.000
 Spindle rating [kW]*
40
up to
60
 Spindle torque [Nm]*
80
up to
1.146
* S6/40%
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Systematic expansion of the product portfolio
CP 2000
CP 4000
CP 6000
CP 8000
C series: 5-axis mill/turning centres with pallet changer
CP 10000
H 12000
H 14000
 Work area [mm]
800/630/875
up to
2.400 x 1.600 x 1.600
 Pallet size [mm]
400 x 500
up to
1.000 x 1.000
 Clamping weight [kg]
800
up to
4.000
 Spindle rating [kW]*
40
up to
60
 Spindle torque [Nm]*
80
up to
1.146
* S6/40%
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Systematic expansion of the product portfolio
RFK
DRZ
RFK/RFN/DRZ series
RFN
 Max. workpiece length [mm]
500
up to
1.250
 Swing diameter [mm]
160
up to
290
 Tool diameter [mm]
230
up to
800
 Max. performance [kW]
30
up to
80
 Max. torque [Nm]
1.500
up to
8.400
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Systematic expansion of the product portfolio
MC 20
MC series: 4- & 5-axis modules
TRS 4000
MPC 400
VKM (Wenzler)
TRS/MPC/VKM series: special-purpose solutions
Individual configurable project machine
Gebr. Heller Maschinenfabrik GmbH
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HELLER Group: solutions worldwide
HELLER Group
HELLER means MILLING
Gebr. Heller Maschinenfabrik GmbH
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HELLER Group: solutions worldwide
HELLER Group
HELLER means PRECISION
Gebr. Heller Maschinenfabrik GmbH
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HELLER Group: solutions worldwide
HELLER Group
Quantity:
1 piece
HELLER means FLEXIBILITY
Variety of
workpiece types
High
quantities
Gebr. Heller Maschinenfabrik GmbH
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HELLER Group: solutions worldwide
HELLER Group
HELLER means
PROCESS COMPETENCE
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
HELLER Facing slide / Outfacing
Wear-
Generating
Gebr. Heller Maschinenfabrik GmbH
Turning
Grooving
Compensation
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The HELLER Group: solutions worldwide
Automotive suppliers
 Customer:
 ZF Saarbrücken
 Product: Manufacturing System
ModuleLine
 Step 1: 2x MC20, 2x MC200
 Step 2: 6x MC20, 6x MC200
 Workpiece:
 Gearbox, Aluminium
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Light duty industry
 Customer:
 Fiat Powertrain
Technologies, Bielsko Biala
(PL)
 Product:
 Manufacturing System
ModuleLine
(30x MC10), 2x MCi25,
4x MCH250
 Workpiece:
 Cylinder block, 2 cylinders,
cast iron
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Heavy duty industry
 Customer:
 MAN Nürnberg
 Product:
 4 Flexible Manufacturing
Systems with 18x MCH 400
and direct loading
 Workpiece:
 Cylinder block 6 cylinders,
cast iron
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Agricultural machinery industry
 Customer:

John Deere
 Product:




10x MCH 300
6x MCH 250
3x MCH 280
5x MCH 250
 Workpiece:




Gebr. Heller Maschinenfabrik GmbH
Gear housing
PTO housing
Rear axle cover
Differential housing
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The HELLER Group: solutions worldwide
Construction machinery industry
 Customer:

Liebherr Machines Bulle SA
 Product:
 30 x MCH 350/400/450
 Workpiece (u.a.):



Gebr. Heller Maschinenfabrik GmbH
Straight-four engine
Straight-six engine
Straight-twelve engine
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The HELLER Group: solutions worldwide
Drive Technology
 Customer:
 Voith Heidenheim
 Product:
 5 axis Machining Centre MCH
280-C
 Technology:
 Gear teeth milling uP-Gear
Technology
 Workpiece:
 Bevel gear, steel
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Industrial machinery
 Customer:
 HOMAG Group
 Product:
 Machining centres H 4000;
FP 4000
 Workpiece:
 Horizontal slide for milling
units for woodworking
machines
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Industrial machinery
 Customer:
 KSB AG
 Product:
 Machining centres MCH
280, MCH 300
 Workpiece:
 Stop valve / armature
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Industrial machinery
 Customer:
 GEMÜ
 Product:
 Machining centre MCH
280 C
 Workpiece:
 Multi-port-valve
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Mould and die
 Customer:
 Georges Pernoud SA
 Product:
 Machining centre
MCH 350 C
 Workpiece:
 Components for injection
moulds
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Power-driven hand tools
 Customer:
 Metabo Nürtingen
 Product:
 Machining Centre MC16
 Workpiece:
 Housing, pressure die
casting
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Erkunt Sanayi A.S., Ankara, Turkey
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group: solutions worldwide
Contact
 Gebr. HELLER Maschinenfabrik GmbH, Germany
=> Robert Derwart
[email protected]
 Strojotehnika d.o.o.
Stipo Maric
Zagorska 10
10360 Soblinec
Gebr. Heller Maschinenfabrik GmbH
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The HELLER Group – Thank you
Solutions worldwide

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