EMTISA presentation 2013

Report
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EMTISA
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Sant Andreu de la Barca, Barcelona, Spain
www.emtisa.com
EMTISA HISTORY
1947 Business started in
Barcelona downtown
Stamping Parts
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1975 New facilities in
Sant Andreu de la Barca
 Heavy side rails
 Butane Gas bottles
1991 New products
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 Side rails for light trucks
 Stamping Side rails - Nissan Terrano
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 Body stamping parts
EMTISA HISTORY
1993 New manufacturing processes
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 Side rails assy by arc welding
(Nissan Terrano)
 Spot welding
1997 Emtisa’s 50th Anniversary
Mitsubishi Commercial Relationship
Side Rails Canter
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EMTISA HISTORY
2001 Integration of new technologies
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Laser cut
E-coating
Robotic Welding frame assembly
(Nissan Terrano)
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EMTISA HISTORY
2004 Integrated management
software implementation
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 Resources planning
 Supply chain planning
 Product’s lead time planning
2005 X61B full frame assembly
Nissan Pathfinder & Navara
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EMTISA HISTORY
2006 NMISA ADQUISITON (July)
2008 Heavy Stamping workshop
adequacy and Presses
Improvement.
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2009 X61B SEAT FRAMES
Nissan Pathfinder & Navara
Integration seat frames welding
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EMTISA HISTORY
2011 NV200 Van parts Localization I
 Bolster Integration
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2012 NV200 Van parts Localization II
 Integration Partition Wall(5 Parts)
2012 NV200 Van parts Localization III
Integration 50 Parts ( Cowl Top, Rails Roof,
Front Pillar; Front Brake Susp, Back Pillar,
etc…
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EMTISA HISTORY
2013
New Projects
 FUSO Portugal. –Rails sides for New Canter
 Nissan Note – TV Link
 Nissan Qashqai – TV Link
 Nissan Avila New Atleon & Cabstar – Rails
Side Members
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2014
New Projects
 Nissan NV200 EV - Front Suspension
 Nissan NV200 EV – Bolster, Cowl Top &
Partition Wall
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Main Figures
Sales distribution
SALES DISTRIBUTION
X61 Frame; 53,4%
X61 Seat Frame;
19,7%
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OTROS; 1,7%
IVECO; 1,0%
X11M; 11,4
NISSAN NMUK; 8,2%
NISSAN AVILA; 1,5%
FUSO; 3,1%
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Main Figures
SURFACE
Total Surface : 28.000 m2
Covered Surface : 14.000 m2
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FACILITIES
FACILITIES
TECHNICAL SPECIFICATIONS
LASER
8m x 2,5m Laser 2D
HEAVY PRESS
3.000 Tn Press
2.000 Tn Press
MEDIUM PRESS
Decoiling up to 2m width
800 Tn Blanking Press
Robot Tandem Line
( 800 Tn + 600 Tn + 600 Tn+ 800 Tn)
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ROBOTS
58 Arc Welding Robots
4 Spot Welding Robots
8 Handling Robots
E-Coating
12m x 0,6m x 1,5m Pool
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Quality
We are continuing to achieve high
standards within our Quality and
Environmental Improvement Plan
at our company.
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EMTISA is certified in :
ISO/TS 16949
ISO 14001.
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Main Customers
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Light Trucks
Rails side / Frames
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Pathfinder & Navara Seat Frames
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Full Frames
PATHFINDER
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NAVARA
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Suspension Parts
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Miscellanea Products
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Light Trucks
Rail sides / Frames
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Buses & Coaches
Rails sides
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HEAVY-STAMPING WORKSHOP
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MAIN FACILITIES
FACILITY
DESCRIPTION
TECHNICAL SPECIFICATIONS
CURRENT
PARTS
Heavy Press
PE-3000
Type : Mechanical
Load : 3.000 Tn
Table Size: 9.651 x 1.828 mm
Course : 558 mm
Regulation : 457 mm
Stamping Rail
sides of Nissan
Type : Mechanical
Load : 2.000 Tn
Table Size: 6.400 x 1.829 mm
Course : 558 mm
Regulation : 355 mm
Piercing Rail
sides of Nissan
Decoiling
Max Coil Width : 600 mm
Max Coil Thickness : 10 mm
Blanking for
PE-2000 and
PE-3000
Stretching
Min Length : 3.200 mm
Max Length : 8.000 mm
REMARKS
(Cabstar / Atleon)
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PE-2000
Irisbus
(Eurorider)
Robot Transfer.
(Cabstar / Atleon)
Edge Bend Machine
MEDIUM-STAMPING WORKSHOP
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MAIN FACILITIES
FACILITY
DESCRIPTION
TECHNICAL SPECIFICATIONS
CURRENT
PARTS
Medium
Press
PE-802
Type : Mechanical
Load : 800 Tn
Table Size: 2.800 x 1.800 mm
Curse : 600 mm
Regulation : 500 mm
Stamping
Pathfinder &
Navara rail
side parts
PE-602
Type : Mechanical
Load : 600 Tn
Table Size: 3.000 x 1.800 mm
Curse : 700 mm
Regulation : 400 mm
Stamping
Pathfinder &
Navara
c/members
REMARKS
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PE-601
PE-801
Type : Mechanical
Load : 600 Tn
Table Size: 3.000 x 1.800 mm
Curse : 700 mm
Regulation : 400 mm
Type : Mechanical
Load : 600 Tn
Table Size: 2.800 x 1.800 mm
Curse : 600 mm
Regulation : 500 mm
Stamping
NV200
Partition Wall
Stamping
Note &
Qashqai TV
Link
Blanking for
Pathfinder &
Navara
inner/outer rail
side parts
& Cross
members
The presses are
connected forming a
Robotic Tandem Line
of 3 Presses or
4 Presses depending
on the Part Process
Plan
MAIN FACILITIES
FACILITY
DESCRIPTION
TECHNICAL SPECIFICATIONS
CURRENT
PARTS
REMARKS
Medium
Press
Decoiling
Max Coil Width : 2.000 mm
Max Coil Thickness : 4 mm
Blanking for
Pathfinder &
Navara rail
side &
C/members
Blanking for
Note &
Qashqai TV
Links
Connected to Press
PE-801
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Müller 600
Type : Hydraulic
Load : 600 Tn
Table Size: 3.200 x 2.250 mm
Curse : 800 mm
Die Tool shop
Trials
LASER CUT
3000W 8x2.5 m. bed
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MAIN FACILITIES
FACILITY
DESCRIPTION
TECHNICAL SPECIFICATIONS
CURRENT
PARTS
REMARKS
LASER
Laser 2D Machine
Type : CO2
Model : Bystronic
Max Width : 2.500 mm
Max Length : 8.000 mm
Max Thickness : 8 mm (steel)
Low Volume
Blanking for
PE-2000 and
PE-3000
Machine prepared to
cut parts up to 10m
long depending on
part shape.
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WELDING Subassemblies
X61B
ARC
SPOT
ROBOT
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WELDING - Frames
X61B Full frame assy.
ARC
SPOT
ROBOT
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WELDING - Seats
X61B SEATS
(ARC, SPOT & ROBOT)
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PAINT - WORKSHOP
Ecoating and powder paint
12000 x 1500 x 600 mm pool size
+ 800 hrs in spray salt test
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MAIN FACILITIES
FACILITY
DESCRIPTION
TECHNICAL SPECIFICATIONS
CURRENT
PARTS
REMARKS
E-Coating
E-coating Paint Shop
Pool Length: 12.000 mm
Pool Width : 600 mm
Pool Height : 1.500 mm
Frames
Rail Sides
Seat Frames
Prepare to Paint with
Powder
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INBOUND
ORIGIN:
Logistics
Portugal, Spain, UK, Estonia
Canada, EEUU, China, Mexico, Japan
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METHOD:
- MULTIMODAL Transport Train + Ship + Truck
(Consolidation Center with EEUU+MEX+CAN)
- Milk-Run
- Kan.ban
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Logistics
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INBOUND
OUTBOUND
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 Our engineering department has human and
technical skills to develop a wide range of
manufacturing automotive programs .
Engineering
 We work simultaneously with our customers
to help them in product development based on
our specific knowledge in heavy gage stampings
and assembly processes.
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 We are able to internally build prototypes and
trial parts.
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Quality
EMTISA has modern technologies to
guarantee the quality of our products
based on our customer’s requirements
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Thank you
For
Your Attention
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