Ganges Group – Brief company Profile

Report
Ganges Internationale Pvt Ltd
B36, Lawrence Road Industrial Area,
Delhi 110035
Phone: 011-27192696, 47090225
Fax:011-47090227
Email:[email protected]
Cell: +91-93454-23867
Ganges Internationale Pvt Ltd,
# 163/1, 2-3 floor, K sons complex,
Broadway, Chennai 600108
Tamilnadu
Phone: 044-65675574
Manufacturing Plant – Raipur
Ganges Internationale Pvt Ltd,
Vidhansabha Road, Village Saddu,
Raipur – 492007
Chattisgarh
Contact- +91-9669180005
Manufacturing Plant - Pondicherry
Ganges Internationale Pvt Ltd,
Sedarpet Industrial estate, Malaum Road,
Pudducheery-605111,
Pondicherry
Phone: 0413-2678366
Introduction
•Ganges Internationale (GI) was promoted by Mr Prem Goyal and family and was incorporated in 1991-92.
•Awarded as “Best ACF Partner for QUALITY” from BHEL-Trichy in Year 2012.
•The group has interests in Steel Tube manufacturing, galvanizing, telecom and transmission tower manufacturing
and erection, Flour manufacturing, Bread manufacturing and trading.
•Group company Crimson metal (earlier Sri Sarbati Steel Tubes) was approved galvanizer by NTPC for galvanizing
BHEL floor gratings since 1990 and had successfully galvanized and delivered thousand’s of tons of fabricated
structures.
•GI started manufacturing operations in 2004 at Pondicherry and quickly became the market leader in telecom towers
in India, We have a joint collaboration with Ramboll, Denmark where we fabricated special towers based on
precision engineering using high tensile steel whereby the steel consumed was reduced by 25%. Special tower was
made and supplied for 110 mtrs height with Die electric USA which weighed more than 90 MT. Towers manufactured
are exported widely and have been shipped Europe, south east Asia and Africa in bulk.
•GI has won 3 years special award by Infratel (airtel) for First Time Right which certifies the teams’ achievement in
getting 100% quality in 1st attempt and that also on targeted time. Apart from this has regularly got commendation
certificates.
• Sister companies M/S Ganga Roller flour Mill have been awarded Safety and productivity awards from 1980, and
M/S Shakun Consumer products has recently won the best Bread plant Award from Britannia.
•Current plant for Heavy engineering was set up in 2010-11 and is being managed by highly experienced personal
who have had more than 35 years experience in Heavy engineering and have been manufacturing boiler support
structures since 1977.
GANGES ON TIME
Customer focused mind set at every level
40 Years
1600 People
Manufacturing Experience
Working under Ganges group
18 Years
Rs 700 Crores
Steel Industry Experience
Group turnover in Y 2011
60,000MT/Yr
Combined steel manufacturing capacities of the plants
16 States and 3 Countries
Offices in India and overseas
4
Steel Tube
Manufacturing
– Pondicherry,
India
Telecom Tower
Manufacturing
– Pondicherry,
India
Steel Re-Rolling
– Pondicherry,
India
Roller Flour
Mills – New
Delhi, India
Bread
Manufacturing
– New Delhi,
India
Heavy
Engineering –
Raipur, India
Ethical Conduct
Deliver the
Promise
Excellence
Team Work
Entrepreneurial
Spirit
Shop floor with 5S concept

Everything has a place, everything is in place.

Visible performance. Visible improvements
Supreme Quality:

One Mindset - Don’t receive defects. Don’t make defects. Don’t pass defects.

Drive the process to achieve Six Sigma Quality

Health and Safety at the core of manufacturing operation.
Operator Skills:

Prefer multi skilled operators rather than “super specialists”

Special awards for best performers.
Process capability:

Measure process capability - If you can’t measure, you can’t improve.

Data based process improvements - Let data speak for itself and not the opinions.

Eliminate process waste – Kaizen, TPM, SMED etc.

Efficient use of people, material, space and equipment
Innovation and creativity:

5 ideas per employee per month.

Best idea, Best Reward. Consistent motivation thorough public recognition

Learning corners – Mistakes are our best teachers. Learn from it so that it won’t be repeated.
* Expansion planned to 20,000MT per annum by March 2014
#
Item & Material
1
I Beam (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)
2
PLUS Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)
3
Box Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)
4
Auto Weld Structures: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)
5
General fabrication
Products fabricated so far..
Plus Column & Auto welded Beams
General Fabrication : Gantry
Duct
AW Beam : Maximum Weighted Job
Maximum Weighted Jobs Executed
DESCRIPTION
CUSTOMER
QTY
SIZE WEB /FLANGE THK
MAX
WEIGHT PER
LENGTH IN
PIECE IN KG
MM
AW Beam
BHEL
2
800 x 300- 20/ 63
17678
7,175
AW Beam
BHEL
2
900x300- 20/ 50
17432
7,686
AW Beam
BHEL
4
800x300- 20/63
17868
7,182
AW Beam
BHEL
2
2500 x 600- 40/ 40
19040
21,909
Plus Lift Post
BHEL
2
UB 406x170
12150
4,376
AW Beam
BHEL
2
2500 x 600- 40/ 40
19040
21,909
Eco Ducts
BHEL
1
4000x3500x11500mm
18,472
Modern Equipment
H beam straightening
machine
End Face
Milling
Machine
Welding Rotator
CNC Flame Cutting Machine
Modern Equipments
1250A SAW machine
500A MMAW
machine
Electrode Oven
High
Pressure
heating
torches
Portable Electrode
Oven
Flux Baking Oven
Manufacturing Facilities
# Description of machine
Capacity & Nos.
Year of make
Units
1
CNC FLAME CUTTING M/C.
5*16M with 6 torches,
Y 2010
01
2
H BEAM STRAIGHTENING & I BEAM Flange Width: 200-1000 MM, Flange Thick Y 2010
TACKING M/C.
: 6-80MM, Web Height : ≥350MM, MAX.
Straightening Speed: 7.8M/MIN.
01
3
FACE MILLING M/C.
Y 2010
01
4
SAW WELDING M/C.
Milling Turning Speed:80-400 RPM,
Milling Head Power: 5.5 KW, Level
Moving Distance: 1500 MM, Vertical
Moving
Distance:1200 MM,
Y 2010
05
5
SMAW WELDING M/C.
Power-69 KVA 3 Phase 415V 50Hz,
3 Phase AC 415V 50 Hz
Y 2010
36
6
SELF ALIGNED WELDING ROTATOR Max. Loading Wt.:30 T, Applicable Vessels
Dia: 500-3500 MM, Wheel Linear Speed: 6- Y 2010
60 m/h,
SEMIAUTOMATIC GAS CUTTING
Power-AC 220V 50 Hz,
Y 2010
M/C. PUG
7
8
FLUX BAKING OVEN
9
ELECTRODE OVEN
02
05
INPUT VOLTAGE:380V, MAX. TEMP.:500 Y 2010
°C, CAPACITY:200KG,
RAT. Power:5.2 KW, High Temp.:500 °C, Y 2010
Capacity:100 KG, Socking 0~20h,
02
10 PORTABLE ELECTRODE OVEN
DHT-10KG,
Y 2010
20
11 GRINDING M/C.
MUKITA AG-7,
Y 2010
40
12 AUTOMATIC BROUCH DRILLING
M/C.
13 PNEUMATIC BLASTING M/C
ROLLI WOLF N9B2- 31MM,
Y 2010
4
SURFEX PORT1000,
Y 2010
01
01
19
Handling Facilities
S.No.
MACHINE NAME
QTY
CAPACITY - /TON
1
Gantry EOT
3
15 TON
2
Gantry EOT
5
5 TON
3
HYDRA
4
14 TON
4
HYDRA
3
12 TON
20
Quality and Testing Facilities
Sl.
No.
Description
1
FILLET GAUGES
2
MEASURING TAPES
3
DIGITAL PAINT DFT
METER(ELECO METER)
Capacity & Nos.
Make & year
of Mfg.
Calibration
Status (Y/N)
Approval
Qualification
3.2-25.4x5units
GAI/2010
NA
NA
Y
NABL
Tajima (5M x 15,
20Mx10,30Mx5)
0-3000Micon x 1 unit
Milhard
Y
NABL
0-1000 microns
Mitutoyo
NA
NA
0-25mm x 2 units, 2550mm x 3 units,5075mmx2 units
Mitutoyo
Y
NABL
4
MICROMETER (ANALOG TYPE)
5
VERNIER CALIPER
Digital 0-200mm x 1unit,
Analog 0-300mm x 1
unit
Mitutoyo
Y
NABL
6
BEVEL PROTECTOR
0-180 degrees x 2 Units
Mitutoyo
Y
NABL
7
DYE PENETRATION TEST KIT
Cleaner CL96 x 28,
PenetratentPT97 x6,
Developer DV98x17
Magnaflux
NA
NA
21
Quality and Testing Facilities (Cont..)
Cont…
Sl.
No.
Description
Capacity & Nos.
Make & year
of Mfg.
Calibration
Status
Approval
Qualification
GAI/2010
NA
NA
8
FILLET GAUGES
3.2-25.4x5units
9
RADIUS GAUGE
7.5-15.5 x 2 units,
5-25mm x 2 units
NA
NA
10
FILLER GAUGE
0.03-1.00mm
NA
NA
11
HEAT TREATMENT RECORDER
Delta Plotter x 1
unit
NA
NA
12
MAGNETIC FLAW DETECTOR
Magnaflux P1500
x 1 unit
Magnaflux
Y
NABL
13
ULTRASONIC THICKNESS
MEASURMENT MACHINE
Modsonic Einstein
II TFT Range
10mm to 5mtr
Modsonic
NA
NA
22
List of Machines
S.No.
MACHINE NAME
QTY
1
2
3
4
5
6
7
8
9
10
11
12
Grinding M/C (AG-7)
Arc M/C
47
37
Grinding M/C (AG-4)
PORTABLE OVEN
32
30
Magnetic Drilling M/C
MIG WELDING MACHING
COMPRESSUR - Painting AIR
POWER PERMANENT MAGNETIC LIFTER
Pug Cutting (CG-1 30C)
SAW HS-1250
13
10
6
6
6
5
Angle punching M/C (Hydralic)
Broch Cuttng(Drilling) M/C
4
4
13
CNC Number punching m/c
COMPRESSUR - Num. Punching m/c
Sand Disc Grinder Machine
Bench GrInder
Bending MACHINE
Blasting Vessel
CNC PLASMA
4
3
3
2
2
2
2
Compreser -Plasma Cutting m/c
FLUX DRYER Oven
2
2
Grinding M/C (AG-7)-48
2
14
15
16
17
18
19
20
21
22
Contd…
S.No.
MACHINE NAME
QTY
23
GROOVE MACHINE(Bevling m/c)
2
24
25
HAND DRILL M/C
MAIN PANEL
2
2
26
Pencil Grander
2
27
Pipe Cutting m/c
2
28
Pug cutting multi torch
2
29
Waving m/c
2
30
Welding Rotator
2
31
Airless Spray M/C
1
32
Chanel Cutting M/C
1
33
1
1
37
CNC Angle Punching M/C( APL 16 A-8)
CNC FLAME CUTTING
ELECTRODE DRYER AUTOMATIC FARINF. WEL
End Milling M/C
Flange Straighten
38
Hammering Drill M/C
1
39
Hand Drill M/C
1
40
Lathe Machine
1
41
Number punching m/c
1
42
43
Piranha Machine
Power Control Panel (APFC PANEL)
1
1
44
Rolling Machine
1
34
35
36
1
1
1
Manpower Analysis
Division
Status
Production
Graduate
Diploma
Skilled
211
Un-Skilled
09
09
Quality
Control
04
04
01
00
Planning
04
03
01
00
Human Resource
03
00
01
01
Accounts
03
04
02
00
Purchase & Stores
02
02
04
00
25
22
220
126
Total
125
25
Innovation – Turning Ideas in to
Manufacturing
Unique I BEAM & PLUS Beam Rotating Fixture
Advantages:
Total cycle time reduction in Gazette welding by 50%
Reduction in man power by 15%
Synchronized cell concept to complete quality job
Types of Jobs Executed
Orders Summary (Wt. given in MT)
FINAN. YEAR
AW
GF
DUCTS
2010-2011
239
861
365
-
-
-
-
1,465
2011-2012
1,895
1,996
743
-
-
-
-
4,634
2012-2013
1,540
2,148
408
284
58
67
-
4,505
2013-2014
-
77
-
240
-
-
616
932
TOTAL
3,675
1,516
524
58
67
616
11,536
5,082
BELLOWS HAND RAIL WIND BOX
MANHOLE
TOTAL
Jobs with our Esteemed Clients
CLIENTS
NAME
Order (Wt in MT)
BEVCON
1,934
BHEL
7,069
CETHAR
495
ENERGO
367
FLSMIDTH
2
ISCON
78
ISGEC
115
RJIL
616
SPCL
860
TOTAL
11,536
Order Summary of All Units (Wt in MT)
#
S.No.
Year
Pondy Unit
Airtel,
Ramboll,
Customer
Quipo, BSNL,
Nortel, Infratel,
Raipur UnitRaipur Unit-Other
BHEL
BHEL
Bevcon, Cethar,
IJT, ISCON,
Energo
Cumulative
1
2004-05
1,032
2
2005-06
11,205
11,205
3
2006-07
16,096
16,096
4
2007-08
27,205
27,205
5
2008-09
27,019
27,019
6
2009-10
18,107
18,107
7
2010-11
13,151
8
2011-12
11,879
9
2012-13
1,590
Total
127,283
1,032
679
3,812
292
4,783
787
14,617
826
16,518
136
2,017
1,748
133,816
Our Commitments

Committed to manufacture and supply of fabricated
structures with one mind set “GANGES ON TIME”
and every time
•
Committed to Right quality which exceeds
Customer expectations.
•
Committed to follow LEAN manufacturing to avoid
non value added activities and wastes in fabrication
process
•
Committed to Continual improvement of our
Quality Management System through effective
implementation, in order to achieve customer delight

Committed to follow Kaizen principles to improve
productivity in business processes and supply chains
•
Committed to follow TPM, TQM and JIT for shop
floor and manufacturing activities
Assess/
Reassess
Evaluate
Continuous
Improvement
Plan and
Design
Implement
“GANGES ON TIME”
30

Plant Head- Mr Anil Mishra- 33 Years experience heavy engineering
experience since 1980 was planning head at ANG Auto from 2009 to 2010
which manufactured all boiler support structures, Triveni Structural Ltd,
form 1980 to 2009.

Quality Head- Mr Sanjay Saytode- 8 years experience in Heavy
engineering since 2005 was Senior Engineer at ANG Auto from which
manufacture all boiler support structures also worked at Simplex Engg. &
foundry Works, Bhilai which manufactured all boiler support structures &
equipment.

Welding Trainer- Mr Eti Suresh – 11 years experience as Welder
Trainer at ABG ship yard from 2005 to 2010 also worked at Candid Merin,
Singapore as Sr. Supervisor form 2001 to 2004, he is AWS QC-1 certified.
NDT Personnel
1
NAME
NDT LEVEL-II IN
CERTIFICATE NO.
SANJAY KUMAR SAYTODE
1. MPT
NA/MPT/0900369
2. UT
UT/BH/0807127
3. LPT
2
VIKAS KUMAR PANDEY
1. UT
2. LPT
LP/BH/0901164
UT/BH/0908193
LP/BH/0908194
Achievements
Mr. Vinay Goyal, Receiving "Award for
Quality" from Mr. A.V. KrishnanExecutive Director, BHEL
Certificate for Quality from BHEL
Ganges Internationale Pvt. Ltd,
Vidhan Sabha Road, Saddu,
Raipur (CG)
www.gangesintl.com
34

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